Down under, an idiot and a 400F

Any tips for welding it in teazer? Your effort looks tops and looks like the cap recess is slightly larger than the raised tank section (like mine is too) which will mean some gentle welding to get it to fit the curves of the tank.
 
Bondo covers a lot of sins :)

http://pinkpossum.com/GT750/phattrakka2/p2Tanked.htm for the full story. It's not for the feint of heart.
 
teazer said:
Bondo covers a lot of sins :)

http://pinkpossum.com/GT750/phattrakka2/p2Tanked.htm for the full story. It's not for the feint of heart.

Holy shit!! Spot on tutorial ready to go!
 
The only advice I can give up on welding is not to follow my example. Tack the parts in pace and get a pro to TIG weld it
 
teazer said:
The only advice I can give up on welding is not to follow my example. Tack the parts in pace and get a pro to TIG weld it

How did you tack it in? I will have a crack with the TIG here at home and if I get into trouble will ask my buddy for help.
 
I have a small Oxy set. The problem with oxy is that it's hard to avoid overheating and buckling things. Tack with TIG and then bodywork it until it's ready for a pro welder to show off what welds should look like.
 
I don't want to threadjack Neevo's build but I couldn't find my own build thread - how bad is that - right? ;-)

[threadjack]
here it is (again)

P8060004.jpg


[/threadjack]
 
Went and bought a few materials yesterday, much cheaper buying new than picking bits off local fan shops (much to my surprise). Bought some steel collars for the fuel line mounts:

E46CA26E-D498-4F97-9C20-DC4488C834DF-3267-000002CB9B947A04_zpsd00e17d9.jpg


Also picked up some 12mm solid round (for damper mount), 10mm solid square (for subframe tray mounts) and 5mm x 75mm for shock mounts.

442586FB-9D53-4866-87BC-1D2C9EB10C2F-3267-000002CBA0FB99F4_zps0a165ac1.jpg


Cut, drilled and tapped a small piece of round stock for the damper mount:

55A7B991-8535-4445-B37B-10A9B3F903B3-3267-000002CBA5CB3888_zps131e7670.jpg


815009DD-CEBE-4741-B383-7D33C52F1864-3267-000002CBAA4E2E1E_zps9cc0917b.jpg


3309208C-791C-4F7E-BAFC-4AD7F27AAD0C-3267-000002CBAE63A01E_zpse55246e2.jpg


38EEA295-837F-4CB8-9537-90F77BE7D45E-3267-000002CBB2B3B48D_zpse0119735.jpg


The damper will be slightly hidden under the leading edge of the tank. Will post pics when it's back together.

Working on cutting an shaping the subframe tray mounts now.
 
Got a few goodies coming from L'america:

625325D5-BF8D-4E87-8018-C7FF2ACA58C1-2268-000001F1C0A9E391.jpg


81674872-622C-4160-974E-3E7914541AB9-4248-000003A8809D43DA_zps0ef45e0e.jpg


1EC0798F-F7CF-431F-B195-D2ABCB3B985D-4248-000003A889A71C92_zpsf43ec8b5.jpg


FDE6F198-26D5-44CA-921B-8746A47E5F81-4248-000003A890D90FE4_zps1f1ccdb9.jpg


597B654E-4348-462F-903F-71C44A7C8798-4248-000003A8962534FC_zps2f8d0c85.jpg


Big thanks to Swivel for the recommendation on the grips too, they came in this morning :)

D91B43A2-6029-449E-9859-71F0ED9606AB-4248-000003A51A672C85_zps8a59fb68.jpg
 
Picked up some goodies today (polished rear hub, rear wheel bearings, subframe tray bolts, hex head bolts for the calipers):

9FB6A40F-AFA7-4438-BFEF-26C20878A594-710-00000095419194F2_zpsb2fe65a8.jpg


Got stuck into doing the subframe tray mounts. Cut some 10mm square solid stock into small sections with an angled curved section and rounded off ends:

4EAF1F98-737B-431D-A2C1-72FD8971D08D-710-0000009551E2D231_zps0a39d087.jpg


Welded these around the subframe:

9A136EFF-52AD-4C7D-81F9-A810F567627C-710-0000009556A5E0A6_zps91363886.jpg


Then drilled and tapped them:

80DC657C-3B42-428D-B8D1-EB345A65F1B6-710-000000955B706447_zps5d87d544.jpg


26897EAB-C16F-4A84-B1B5-1F5459802B69-710-0000009560B593F0_zps7cc68ee1.jpg


Tray mounted:

C9CC550E-1F57-4F06-A3A6-CB1C14F75A32-710-00000095657E0C06_zps40e4407e.jpg


50A1E3E5-8990-4255-BADC-7577679850C6-710-000000956AC5D663_zps862bf3d0.jpg


8A185BE5-6B5C-4122-804E-A4A5491BB4BD-710-000000956F7C1869_zps7540602a.jpg


In the end it will be painted black so should blend in nicely:

70B020E2-6B7C-47AA-9792-A9CA7562F32F-710-00000095741B1AA1_zpsba7c3563.jpg


Next up was fitting the damper, very pleased with how it fits although the 5w I put in it is waaaaaaaaay to light as the damper does bugger all. Looks tidy though:

1C708E7F-4551-4FE7-BE06-2176556DBA90-710-0000009579790C0B_zps3e659680.jpg


E8BE7235-A599-447C-B274-7032F14DF574-710-0000009585D745A6_zps16e828ac.jpg


C74FB559-32C3-4C62-89D3-805F4B8A7FEA-710-000000958FBEE37D_zpsb4544d97.jpg


Next up is replacing the caliper bolts with hex heads, fitting a grip and lacing the rear wheel :D
 
andycafe said:
looks like a great start to your welding repetoire :)

Cheers Andy, went to a mates house the other day and got a master class, my welding control has come on a fair bit since then. Bit of a way to go to make them pretty but it's a good start.
 
Grips! Put some electrical tape down (2 layers), petrol in the grip and slid it on quickly before it set:

4BC6135A-B6C9-49C4-94CE-6AE0C64A8555-710-000000A59134FDD5_zps2463f48c.jpg


A71E4325-281B-4AFD-86AA-FC76AF2C596E-710-000000A59686E5CE_zps0d76312d.jpg


Will be wiring them on too for full peace of mind.

Also swapped the bolts on the calipers out for hex heads, much cleaner look:

5DC97858-1639-4479-9E48-E567EEC6EB71-710-000000A59BFB46FA_zps9839a582.jpg


Welded up the indicator holes as they will now be mounted lower as they look stoopid where they are now:

C02A052E-28C1-4AFA-ADAD-8B71564FCA36-710-000000A5A05FF1C1_zps2fbf8261.jpg


Also got this bad mo-fo laced up:

0F5BAF7B-539B-4E28-9147-2B667C536F8C-710-000000A5A4B2D35A_zps3504b127.jpg


72BE3855-9AEE-49B4-BA0C-21BFA5FFAC91-710-000000A5A90082E0_zpsb0c73ad1.jpg


Nearly a roller :)
 
stroker crazy said:
That tray is not going to move anytime soon!

Crazy

Shouldn't move ;)

I was thinking aesthetics when I did it (button head spacing underneath to look nice) and ensure it didn't rattle. Think its good for both of those.

I did fark up the gap between the mount and the panel though, it's inconsistent and I will need to pad it out with some washers. Also thinking of putting some rubber strip around the panel too so it's neatly sealed against the frame.
 
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