Turns out the front brake switch had a loose wire. Took it off, stripped back to fresh wires, re-soldered the switch plate and went to reinstall...
Dropped the little metal U inside the switch... think I can find it? Nope! Went over the floor with a magnet, did the flashlight thing CSI style... gone! As a side note I must be doing a lot of grinding because the magnet kept getting covered in metal dust
Started trying to make a new one from some thin metal I had in a bin but after 6 prototypes nothing was working... until lucky number 7!
Now I had the brake handle twisted 90 degrees because trying to get all the bits back in upside down is near impossible. Switch worked!
Turned the handle back to riding position... no work... gave up.
So... if anyone has a complete switch in a bin and can hook me up I'd appreciate it. If anyone has a local shop that has better advice for old Suzuki parts than 'find a wrecking yard' I would sure appreciate knowing about them. I would imagine most switches from the late 70s Suzukis will do.
I could really use the entire assembly (12) in the illustration... but the damn missing part is marked just to highlight my frustration
Can't get the damn thing safetied until I fix this :
Dropped the little metal U inside the switch... think I can find it? Nope! Went over the floor with a magnet, did the flashlight thing CSI style... gone! As a side note I must be doing a lot of grinding because the magnet kept getting covered in metal dust
Started trying to make a new one from some thin metal I had in a bin but after 6 prototypes nothing was working... until lucky number 7!
Now I had the brake handle twisted 90 degrees because trying to get all the bits back in upside down is near impossible. Switch worked!
Turned the handle back to riding position... no work... gave up.
So... if anyone has a complete switch in a bin and can hook me up I'd appreciate it. If anyone has a local shop that has better advice for old Suzuki parts than 'find a wrecking yard' I would sure appreciate knowing about them. I would imagine most switches from the late 70s Suzukis will do.
I could really use the entire assembly (12) in the illustration... but the damn missing part is marked just to highlight my frustration
Can't get the damn thing safetied until I fix this :