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Author Topic: KZ 250 C "Blueberry"  (Read 3571 times)

Offline dray

  • Posts: 26
Re: KZ 250 C "Blueberry"
« Reply #30 on: Jan 24, 2018, 00:50:33 »
Below is a list of parts I bought and used for this project in $AUD. The list is divided into mechanical, electrical and painting.
Some parts are left over, some are consumables and this list does not include the many tools I bought to perform the various tasks which would approximately add $1500 - $2000 for the set up.
Adding $100 for inspection certificate and $250 for registration plus $450 for the purchase of the bike all up the cost is about $2600.
I've easily spent over 100 hours learning and fixing, the value of that to me is priceless.




70 Set 3.9mm Male Female Double Motorcycle Brass Bullet Wire Connector Terminals   2.69
   
Oil Filter For KAWASAKI KLT250 KSF250 KLR650 KL600 KL250 KZ250   $5.99
Motorcycle Hump Cafe Racer Seat   $84.99
   
1PC 10.8X2.5CM Titanium Exhaust/Header Heat Wrap Roll With Stainless Ties Kit   $9.99
GASKET-SET ENGINE SEALS for Kawasaki Z 250 C - Year 80-82   $53.85
BikeMaster Magneto Flywheel Puller 18mm 150618/MP18 15-0618   $10.26
Motorcycle 7/8" Brake Clutch Lever With Mirror Mount    $14.51
MOTORCYCLE 16MM BLUE CHROME ROUND CRANK ENGINE BREATHER FILTER   $12.70
45mm Universal Motorcycle Exhaust Can Muffler Insert Baffle DB Killer Silencer   $3.29
   
1 1/2 - 1 3/4 Inlet Universal Motorcycle Muffler Shorty Exhaust    $50.52
Exhaust Muffler Reducers 45mm down to 35mm   $10.69
Motorcycle Fuel Oil Delivery Tube    $1.00
1980 Kawasaki KZ250 KZ 250 CSR K300 triple tree   $55
Motorcycle Rubber Front Fork Gaiters    $5.79
22mm/24mm Motorcycle Rubber Hand Grips   $7.51
7/8" 22mm Black Motorcycle Drag Bar Handlebar    $26.96
1 Pair Practical Fork Clamp Motorcycle Turn Light Lamp Mount   3.65
Pair Rear - view mirror for Motorcycle   $6.98
1kg 0.8mm Gasless Mig Welding Wire    $21.00
Motorcycle Headlight 6.3" Mesh Grill Mask    $8.50
Kawasaki Carburetor Rebuild Carb Repair Kit    $18.00
tires and tubes   $325.00
NEW STARTER Motor KAWASAKI MOTORCYCLE KZ200    $105.00
Kawasaki KAF400, EX250, KZ750, ZX600 Switch Complete, Neutral.    $13.38
Total   857.25
   
   
328pcs 2:1 Polyolefin Heat Shrink Tube Assort Set Wire Insulated Sleeve 8 Size   $3.40
MINI 12V 24V 4WAY CAR AUTO BLADE FUSE BOX HOLDER +4PC FUSE CIRCUIT    $3.69
12v Starter Relay Switch Solenoid   $5.63
4X LED Turn Signal Indicator Blinker 4 Motorcycle   $26.95
5pcs 6 Way 2.8mm Mini Connector Kit For Honda Motorcycle Pin Car Terminals   $4.06
5x 9 Way 2.8mm Mini Connector Kit Car Motorcycle Pin Terminal    $4.46
6.3 Inch Retro Vintage LED Headlight with Halo Ring + Side Mount Bracket   $31.54
40 Sets Autos Electrical 2.8 mm 2 3 4 6 Pin Wire Connector Terminal Connectors   $10.29
1mm 200G 63/37 Rosin Core Flux    $6.21
1x NGK Resistor Spark Plug Cap LB05F red   $2.82
11x Car Terminal Removal Tool Kit Wiring Connector Extractor    $2.49
12V DC 7/8" Motorcycle HandleBar Control Switch Turn Signal Light Indicator Horn   $10.09
4pcs Universal Fit Motorbike LED Turn Signal Blinker   $13.69
2 x String Lights 15 LED Strips 30 cm    $1.68
Motorcycle Dual Odometer Speedometer   $11.49
Motorcycle  Tail LED License Number Plate Light   $11.95
Universal 105db 12v horn   $3.15
4pcs 12V 12A LED Car Boat On/Off 3-Pin Round Rocker Switch Waterproof   $5.79
Total   159.38
   
   
   
   
   
White Universal 10Pcs Gravity Spray Gun Pot Filters Mesh 36x11mm Tool   $1.75
50pcs Nylon & Paper Conical Mesh Paint Strainers Filter Purifying Cup 100*150mm   $3.89
25 grams Black Pearl Paint Powder    $5.00
Gravity Feed Paint Spray Gun Holder Stand HVLP Wall Bench Mount   $2.99
Gravity Feed HVLP Paint Spray Gun 1.4mm 1.7mm 2mm Nozzle included   $31.99
3 Pcs/Set Plastic Measuring Jug Cup    $3.59
1/4'' BSP HVLP Spray Gun Air Regulator Tool Pressure Gauge   $8.99
Nitto Style Coupler Air Line Fittings    $4.00
Fine Line Green Professional Fineline 12mm x 55m Green Masking Tape   $14.95
6 Waterproof Abrasive Sanding Paper Wet & Dry Sandpaper 600-2500 Grits 23 x14cm   $2.41
10 Sheets Polishing Sandpaper Sanding Waterproof Paper P80-P7000     $6.85
17 x 36-Inch Tack Cloth    $4.19
3 pcs PLASTIC BODY FILLER APPLICATORS   $3.99
PAPER ROLL  FOR MASKING - 1 ROLL 150MM X 400M   $25.96
etch primer paint    1 liter   $35
primer surfacer 1 L   $30
Enamel Black 1 L   $30
Enamel Silver 1 L   $30
Frame Black 1 L   $30
Thinner   8 L   $60
2 pack black, silver, small gold, small white, clearcoat, hardener and thinner.   $430
Respirator Painting Spray Gas Mask    $17.69
Total   772.2
   
   857.25
   159.38
   772.2
total   1788.83

Offline killerx

  • Posts: 51
Re: KZ 250 C "Blueberry"
« Reply #31 on: Jan 25, 2018, 11:11:33 »
That came out great!
05 Victory Hammer(110hp 115tq @ the wheel)

73 Honda Cl350(Haven't decided what to do with it) SOLD

75 Suzuki GT380

Too much of everything is just enough.

Offline advCo

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Re: KZ 250 C "Blueberry"
« Reply #32 on: Jan 25, 2018, 22:33:45 »
I dig the paint man. Nicely done!

I just picked up a kz250 d myself. Would you happen to have the shop manual for it?


Sent from my iPhone using DO THE TON
"He broke the mirrors off his Cadillac, 'cause he doesn't like it looking like he looks back."

74 CB360 - Luna - http://www.dotheton.com/forum/index.php?topic=63294.0 - Sold
82 GS550L - Tracker-ish - http://www.dotheton.com/forum/index.php?topic=67229.0 - Sold
74 XL350 - The Turd - http://www.dotheton.com/forum/index.php?topic=70252.0 - Sold
Suzuki FA50 "No-Ped" - http://www.dotheton.com/forum/index.php?topic=71189.0
73 Suzuki RV125 -http://www.dotheton.com/forum/index.php?topic=73875.0
'97 BMW F650st - http://www.dotheton.com/forum/index.php?topic=75732.0

Offline dray

  • Posts: 26
Re: KZ 250 C "Blueberry"
« Reply #33 on: Jan 25, 2018, 22:46:28 »
Cheers!
As for the manual I've got a complicated answer for you.
In my searches the most common copy I found is a kz250 (A & B?) + 305 twin. This manual is no good for the singles. I can't comment on the 250D but what I did use due to similarity was manuals for the kz200.
There were tiny differences but it's quite workable.
The only legible wiring diagram found was in German which I translated best I could.


Offline advCo

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Re: KZ 250 C "Blueberry"
« Reply #34 on: Jan 26, 2018, 01:20:54 »
Cheers!
As for the manual I've got a complicated answer for you.
In my searches the most common copy I found is a kz250 (A & B?) + 305 twin. This manual is no good for the singles. I can't comment on the 250D but what I did use due to similarity was manuals for the kz200.
There were tiny differences but it's quite workable.
The only legible wiring diagram found was in German which I translated best I could.

Much appreciated, I have to do some re-wiring so that'll be helpful. You are right, there doesn't seem to be much on this particular model, i'll likely follow your path and use the 200 manual for reference.
"He broke the mirrors off his Cadillac, 'cause he doesn't like it looking like he looks back."

74 CB360 - Luna - http://www.dotheton.com/forum/index.php?topic=63294.0 - Sold
82 GS550L - Tracker-ish - http://www.dotheton.com/forum/index.php?topic=67229.0 - Sold
74 XL350 - The Turd - http://www.dotheton.com/forum/index.php?topic=70252.0 - Sold
Suzuki FA50 "No-Ped" - http://www.dotheton.com/forum/index.php?topic=71189.0
73 Suzuki RV125 -http://www.dotheton.com/forum/index.php?topic=73875.0
'97 BMW F650st - http://www.dotheton.com/forum/index.php?topic=75732.0

Offline canyoncarver

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Re: KZ 250 C "Blueberry"
« Reply #35 on: Jan 26, 2018, 11:43:06 »
I have a KZ200 and the factory manual.  If you need some pics out if it, just let me know.
--

YZF750/1000R The Fly
KZ 750 Twin
ZRX 1100
KZ400 The Rabbit
65 Norton, My damn Shovelhead chop, and an 86' FXR
more YZF750R's, the KZ's, a Zephyr750...and the unfinished 75' CB550 cafe.
--