1979 CB750 DOHC Monoshock Build

trek97 said:
Its looking really great. Have you tried fitting the chain to it ?
The swing and tire are monsters.

Haven't fitted a chain yet -- actually still picking one out. Although the axles match perfectly, a big problem with the GSXR swingers on these CB750's is alignment and the chain.

We were able to center the swinger perfectly through a ton of fitting and removing material. A chain will clear -- just perfectly, however when off the bike it does comes pretty close to the guard. Worst case scenario I'll add a chain tensioner but it shouldn't be a problem.
 
Nice. Seen a number of guys do a ton of work and in the end they say "DOH!!!" didnt consider a chain went on this thing. Its crazy how easily things like that can get overlooked.

Im glad you had it in mind from the start. Thats more than half the battle, WON.
 
Awesome build bananas!!!


trek97 said:
Nice. Seen a number of guys do a ton of work and in the end they say "DOH!!!" didnt consider a chain went on this thing. Its crazy how easily things like that can get overlooked.

Im glad you had it in mind from the start. Thats more than half the battle, WON.

been there :mad: forgot to consider air filters on my bike
 
trek97 said:
Nice. Seen a number of guys do a ton of work and in the end they say "DOH!!!" didnt consider a chain went on this thing. Its crazy how easily things like that can get overlooked.

Im glad you had it in mind from the start. Thats more than half the battle, WON.

Thanks for looking out! Due to the nature of my work (architectural design) I'm a bit paranoid and as a result somewhat meticulous by nature -- also why this build is moving so damn slowly. Gorgeous sun all around and I'm stuck traveling in a cage!

pukhkan said:
Awesome build bananas!!!


been there :mad: forgot to consider air filters on my bike

That's hilarious! I had also forgotten about the air filters but luckily the shock just clears (by a few millimeters). Thanks!
 
Looking good bananas, any chance you could post a pic of how you did the top shop mount? I'm about to tackle it on my build and looking for ideas and inspiration.

Matt


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Re: 1979 Honda CB750 DOHC

bananas said:
Another thing, I've planned to add a steering damper as a safety measure so I picked up a stock 2001 GSXR 750 unit hoping to use the stock lower triple mount along with a extra large steering stop. Turns out the unit isn't long enough to fit.. tried a bunch of locations as well.. Anyone know a decent (and relatively cheap) steering damper that is somewhat longer than usual? I'll mount it under the headlight on the front end or perhaps somewhere on the frame..

That is what I did with my GSX1300R Hayabusa front end.
Welded on the larger bump stop and will use the stock damper mount.
I will be posting picks of my finally finished Version 2.0 build soon.
 
bike looks great !
i wouldn't worry about a damper though with the stretched wheelbase and increased trail it should be as stable as an oil tanker
 
HI bananas

Good job indeed,
I am looking to do a monoshock conversion myself. Beside the all monoshock fitting/fixing malaka, how easy was it to fix the gsxr swing arm? any mods needed on bearings and fixings?
I am up for mods on the frame itself but don t have the gear to work aluminum so....
 
750mors said:
Looking good bananas, any chance you could post a pic of how you did the top shop mount? I'm about to tackle it on my build and looking for ideas and inspiration.

Matt


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Thanks Matt. Love the build. We DOHC owners have got to show up those inferior SOHCs! Its funny.. I've been building this for over 2 years now and you're way ahead of me -- awesome!

Here's a photo of the shock mount (best I have on me -- out of country and away from the bike). Its basically a series of gussets, about 2.5 inches down, connected to the stock horizontal brace/tank mount location. Originally we had created a mount directly to the tank mount -- however the bike ended up having about 3 inches clearance and mushy suspension travel. It functions well at the new location, albeit stiff. I'll get more photos of it in the future but I assume you've figured it out already!
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More recent.
TMZkBj3.jpg


cklamer said:
That is what I did with my GSX1300R Hayabusa front end.
Welded on the larger bump stop and will use the stock damper mount.
I will be posting picks of my finally finished Version 2.0 build soon.

Awesome, good to know this is possible! Love that BCR setup on your bike and rad paintjob!


xb33bsa said:
bike looks great !
i wouldn't worry about a damper though with the stretched wheelbase and increased trail it should be as stable as an oil tanker

Good point! She's definitely the longest thing I've yet to ride. Thanks!


alexfisher7 said:
HI bananas

Good job indeed,
I am looking to do a monoshock conversion myself. Beside the all monoshock fitting/fixing malaka, how easy was it to fix the gsxr swing arm? any mods needed on bearings and fixings?
I am up for mods on the frame itself but don t have the gear to work aluminum so....

Fitting the GSX-R swingarm wasn't particularly difficult. The stock axle actually just kind of... fits. However the major difficulty with this one is centering the wheel. Most bikes you see aren't centered -- they're actually a couple mm off. Another major difficulty was was finding a offset front sprocket to get good chain clearance. Ended up welding two sprockets together. In hindsight I should've just measured and had a custom setup made. The rear 530 sprocket is from a 2001 GSXR 1000. It's important that I can do some canyon carving on her so I went a little overboard but very happy with the results. All-in-all I kind of should've went for a dual Ohlins setup... probably handles better... However I've heard somewhere that monoshocks get you laid. 8)


DylonDylonDylon said:
Those lines are looking clean!! Love it. I'll be stopping by and checking often.

Thank you sir!
 
bananas said:
Thanks Matt. Love the build. We DOHC owners have got to show up those inferior SOHCs! Its funny.. I've been building this for over 2 years now and you're way ahead of me -- awesome!

Here's a photo of the shock mount (best I have on me -- out of country and away from the bike). Its basically a series of gussets, about 2.5 inches down, connected to the stock horizontal brace/tank mount location. Originally we had created a mount directly to the tank mount -- however the bike ended up having about 3 inches clearance and mushy suspension travel. It functions well at the new location, albeit stiff. I'll get more photos of it in the future but I assume you've figured it out already!


Thanks bananas, yeah I've roughly figured out my mount. Just need to cut up some gussets for extra strength. I'm worried about the rear height but it's going to be a trial and error situation I think. I've used an earlier shock which is only 300mm so I've got other options for longer shock if needed.
What shock are you using and have you looked into spring rates?

Represent the DOHCs! Haha

Matt


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750mors said:
Thanks bananas, yeah I've roughly figured out my mount. Just need to cut up some gussets for extra strength. I'm worried about the rear height but it's going to be a trial and error situation I think. I've used an earlier shock which is only 300mm so I've got other options for longer shock if needed.
What shock are you using and have you looked into spring rates?

Represent the DOHCs! Haha

Matt


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We used a trial-and-error approach for the bike. The shock is from a 2006 Ducati 800 SuperSport -- the reason being I had wanted to install it as a diagonal/horizontal monoshock from the upper swingarm brace to the tank mount area. The Ducati has the same set-up as this. However, the machine shop I am working with was adamant that brace wouldn't be strong enough (I trust this guy -- he knows what he's talking about!). We ended up mounting down low, nearer to the axle, forcing a vertical setup and making the shock geometry a bit wonky. The stock Ohlins dual-rate spring was having issues so we swapped out to a heavy-duty spring. Works fine now.. I would say about 90% of the way there... she's now ridable with very good clearance.. however it probably could still use a bit of tinkering and fine-tuning. All in all I probably shouldn't have used this particular shock...

For me I've taken this is a very interesting learning experience and a crash course to shock geometry. The important point is to have the shock react at the angle it is originally intended to -- usually the shock wants to compress at a 90° angle relative to the bottom mount and overall swingarm movement. It's funny after all this I realize most of those BikeEXIF mono builds are actually done incorrectly -- a lot of them aren't actually ridable (too stiff or too soft).
 
Funny that you mention the BikeEXIF builds as I too have been looking at them wondering how on earth they actually function.
I'm going to have to get a spring custom made for my setup so hopefully I can get it in the ball park first go, but that's the risk with one-off builds hey!
Keep up the great work, it's keeping me motivated!

Matt


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Got some photos of the shock-mounting locations for anyone curious:

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Still missing a bit of frame strengthening in the area. I do plan to do some hardcore riding on her so there is still a chance I will end up adding a linkage setup if I feel like she doesn't handle as well as I'd like. Unlikely, but worst case scenario will be utilizing the OEM GSXR 750 setup.
 
Some beautiful work there bananas! Looking forward to getting some riding feedback from you.

Matt
 
Thanks Matt. I'm hoping that I can get at least one ride in this summer with my snail pace build. We might have to get feedback from your build, haha!
 
Yeah I don't know mate, I start to think I'm getting close and then I write a list as long as my arm. I'm thinking maybe 2 more months.
 
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