Fab'ing knee pad brackets

Swapmeet Louie

Put some metal in yer eye....
I'm not sure if anybody has posted on this yet....? I'm sure there is already a tech on this. But, this is how I went about it. Super easy!

here is the tank that is getting factory style pads. CB400 tank... I know, not the most exotic of tanks. which is why it need something extra.
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I used tracing paper to make a template for my metal. then traced the tracing paper onto my sheet metal. and cut them out using a 4" angle grinder. I have a body saw. But, I didnt want to use tool that not everybody might have. After they were cut out, I put a flap-disc on the 4" grinder to fine tune them.
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After cutting and shaping them, I drilled 5 holes in each. This is where they will be tacked to the tank.
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Then I soltted the edges (about 3/8" deep) all the way around about 1 1/2" apart. Make sure you have a slit in the center of each corner. This will make it way easier to get your pad over the corners later.
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Then I bent the tabs in just a little. maybe a 1/4". this makes the plate temporarily smaller. So we are abble to slip the pad over the plate after it is tacked to the tank
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tacked to tank
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Now simply slip the pad over plate and use a body or other lightweight hammer to tap around the edges of the pad. This will make the pad re-expand and cinch the pad down. and there ya have it! Yer done....
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Louis
 
Possibly newb question... Is there somewhere that sells these pads new? or are they kind of a use what you find type thing?
 
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