cb915 (you poor stupid crazy son of a bitch engine build)

cb915


All holes done, left with very small heel, should I go ahead and widen it to match the cb360 sleeves or should I machine those down to match the block??
 

Attachments

  • ImageUploadedByTapatalk1369840656.170951.jpg
    ImageUploadedByTapatalk1369840656.170951.jpg
    206 KB · Views: 773
Re: cb915

Did you run out of quill travel?
I would machine sleeves to CB750 size or match to block
Make sure to use a replaceable carbide tip as it will have smoother radius (don't want a sharp edge)
You will probably need to make a plug to fit into top of liner and an oversize bull nose to fit in the bottom, liner machining is easy but they are fragile and easy to crack if not supported
As for rods, lighten pistons
 
cb915

Didn't run out of travel, the heel is what's left of the heel machined in the cb750 block, I can bore it wider, or cut the sleeves heel down, but I worry making the sleeve heel narrower will weaken the seal at the head by letting the sleeves slip down
 
Re: cb915

In that case, bore it for the liner
Your going to hone to size anyway so won't be a problem.
I thought it was at the bottom not the top
Not exactly sure what you mean by heel?
The top of liner has flange, the bottom has spigot
 
Re: cb915

Generally, particularly on keys to locate parts or when using shaper's
If your talking about the counter bore at top of block for flange, open it up until it breaks through between cylinders, machine flange down and put a flat on it so pairs don't butt against each other, needs about 0.020" between liners
CB400F does the same thing as bore spacing is narrow
 
Re: cb915

cool, we'll see how I do... going to have to figure out what to do about those 6mm screw holes on the outside of 1 and 4
 
Re: cb915

Clearance the flange and use longer bolts if needed.
Tap the hole all the way, it's only tapped slightly longer than original bolt
 
cb915

machined the flange, machined the liner flats on, dropped them in, flycut the top, going to drop an end mill through the 6mm holes and retap as 8mm, that way they'll have partial engagement instead of none where the flange of the liner sits... then need to machine around the dowels, looks like those are just oil returns, so no need for super precision, just clearance, then need to mildly machine the oil feeds, then I'll need some bigger pistons :)... good thing kawasaki provided me some
 

Attachments

  • ImageUploadedByTapatalk1370122453.423435.jpg
    ImageUploadedByTapatalk1370122453.423435.jpg
    274.9 KB · Views: 212
  • ImageUploadedByTapatalk1370122475.680175.jpg
    ImageUploadedByTapatalk1370122475.680175.jpg
    186.2 KB · Views: 247
  • ImageUploadedByTapatalk1370122492.927345.jpg
    ImageUploadedByTapatalk1370122492.927345.jpg
    191.7 KB · Views: 425
Works for me ;D
Guess you'll be doing some extra's now you know how easy it is? ;)
How big are you going? 360 liners won't like more than 69.5mm
 
crazypj said:
Works for me ;D
Guess you'll be doing some extra's now you know how easy it is? ;)
How big are you going? 360 liners won't like more than 69.5mm

HA! fuck no, this has gotta be the MOST backasswards way of doing something, but since I'm not billing myself for my weekend time, and the parts were all junk (minus the rings) it's worth it to me, to say I did it all in my shop with tools that were really never meant to do what I made them do... kinda burt munro style...
 
I do stuff all the time that wasn't meant to be done ;D
Fun, isn't it ;)
 
yup... I also realized I could have used cb350 liners, which would have eliminated breakthrough issues, but by using 360's I accidentally built a block I can bore to 70 :D
 
Preparing to bore the top case, top case bored out and block test fitted...


Nothing blew up yet, kinda surprised.
 

Attachments

  • ImageUploadedByTapatalk1370187544.314314.jpg
    ImageUploadedByTapatalk1370187544.314314.jpg
    181.8 KB · Views: 235
  • ImageUploadedByTapatalk1370190647.488037.jpg
    ImageUploadedByTapatalk1370190647.488037.jpg
    229.4 KB · Views: 224
this is actually coming together pretty quick, I already have the cam, and am just cleaning and bead blasting the bottom case stuff, I'm going to have to start thinking about what I want the bike to look like soon
 
Boring to 67.5mm, no turning back now, better not screw it up
 

Attachments

  • ImageUploadedByTapatalk1370992222.462033.jpg
    ImageUploadedByTapatalk1370992222.462033.jpg
    193.8 KB · Views: 210
Looks good to me.
Blocks arrived yesterday
Thanks, I'll paypal some cash
 
Seems like if you setup carefully enough, take light passes, cut the carbide to the right shape and run the mill slow enough, you can actually get a round straight hole... My machine shop teacher would be proud
 

Attachments

  • ImageUploadedByTapatalk1370992531.817466.jpg
    ImageUploadedByTapatalk1370992531.817466.jpg
    165.5 KB · Views: 226
This is all stuff I haven't learned how to do - thanks for sharing as you go!
 
Back
Top Bottom