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Author Topic: Building my own two-stroke "Mongrel" - Inspired by CharlieT & TedT  (Read 12224 times)

Offline BillyGoat4130

  • Posts: 141
    • Live Oak FL Real Estate
I got ya'll. I guess my thought process in my mind was this was less work than plating and boxing in an area of the frame. Its so old and crusty it has some sketchiness in the rust department to a degree. Plus I had all the stuff already laying in the shop. I like using scrap metal.
The question isn't who is going to let me, it's who is going to stop me.
You can't reason with the unreasonable.
Too dumb to quit.

Insta: https://www.instagram.com/hondaatc/

Photography: http://wgolightly.smugmug.com

Real Job: http://landsofnorthflorida.com

Offline johnu

  • DTT BOTM WINNER
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  • Posts: 1417
Hey man as someone else said, that bracket that you made using the bosses triangulated with the round stock is very trick but made from aluminum it would be of the hook just from the weight savings alone!  Keep up the good work, I am so impressed with this project :)

Offline BillyGoat4130

  • Posts: 141
    • Live Oak FL Real Estate
Well I'm about 95% done on the rear sets. I have a little buttoning up to do. I went through about 4 revisions on the mounts but finally came up with something that is a bit more hidden, fits right, and brings them in as close as I'm going to get.

The question isn't who is going to let me, it's who is going to stop me.
You can't reason with the unreasonable.
Too dumb to quit.

Insta: https://www.instagram.com/hondaatc/

Photography: http://wgolightly.smugmug.com

Real Job: http://landsofnorthflorida.com

Offline BillyGoat4130

  • Posts: 141
    • Live Oak FL Real Estate
Couple more.
The question isn't who is going to let me, it's who is going to stop me.
You can't reason with the unreasonable.
Too dumb to quit.

Insta: https://www.instagram.com/hondaatc/

Photography: http://wgolightly.smugmug.com

Real Job: http://landsofnorthflorida.com

Offline Popeye SXM

  • Posts: 7
  • Also used for MX
Late to the party (again). I'm lov'in this build. Looks like fun. I have started my own "mongrel" based on a DZR, parts from 6 different bikes so far...... I will be posting soon. I like your approach towards this build and as for your fab skills WOW Keep posting us pics

Offline Tune-A-Fish©

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  • Posts: 6830
  • BOTM LOSER Proudly Deplorable
I follow what you're saying, but I guess I'm just not totally on board with a plate/tab setup. That was my idea and plan with the cardboard template originally, but I had changed my mind.

 My aluminum jig could bolt right onto the frame and do what you're saying, but I just liked the idea of a bracket moreso. Its solid as a rock this way, I have my doubts even a 1/4 in plate would be more sturdy especially with vibrations and side load over time, but never know. I have to keep remembering I'm not riding this thing off road and certain components will not get near the beating I am use to. I really like how the bracket looks. I had figured in my head while I was building it, to go behind the busa rear set, but I like the look and design so much after finishing I want to figure out how to get it on the outside, basically.


(Already had this in SmugMug)


(Old piece of plate I had cut for the mount when I was thinking plate, too)

Genuinely dig the fab work involved... But Mr. Goat I think we went a little overboard  ::) Don't go changing things on my part however I think what the other really smart dude was saying is you may have created more mass than need to complete the task.

Maybe just by simply doing a little notch cut and bung weld in your pegs would bolt right up much the same as the o-originals. Using the peg mount as a weld fixture mount you may have been able to both layout the cuts and weld in the bungs. Then shave off the old taps/mounts

Not nearly as nice yours but a whores example here:



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