New to DTT! 71CL350 Cafe Project

chewy

El Borracho
Hi All!

I got sent this way from a buddy who rides a sweet Brat style. He is also the guy who urged me to pick up my first bike, a 71 CL350.

Scored this guy for 800 bucks. She ran but was quite ugly!
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Dirty and old, but she ran.
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I'm new to motorcycles, but very familiar with old car restoration and racing. I'm an aircooled guy :) (VW's and Porsches).
My buddy gray and I were checking out possible 'first bikes' for me, and decided against anything big displacement. Riding a slow bike fast is way more fun than riding a fast bike slow ;)
We stumbled upon this CL and the side pipes are what popped. I like to be a little different, and the hi-side pipes will get me there!

The plan is for a Cafe build - get it up and running, and then take it back apart for paint. I need to get some miles of smiles out of this thing before summer is over!
 
Started taking it apart and getting an idea of what I wanted to do with it... I wanted it MINIMALIST! Pure, unadulterated, simple, FUN!.

Gave the tank to my buddy to strip... Inside was good. Paint to come later. Raw will look better in the mean time.
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And strip he did...
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came out way better looking
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Its a step in the right direction :) I like the look of it without a front fender.
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Started taking it apart further.

Pulled the front end, and labeled all the wires. (Turns out they're pretty easily marked by colors and wiring diagram. wasted effort - oh well )
Drained the nasty ass fluid out of the lowers.
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What lies beneath the covers isnt very pretty. Surface rust/pitting.
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Also saw an opportunity to clean up the bike, and more minimalist in me coming out. Off with the steering lock. Grind and will smooth...
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and the fun continues.

Nasty!
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Carp Dip and Mexi beer - good times!
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Had to get 2 parts carbs to make a complete set! Thanks to a DTT member, I was able to complete.
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good stuff, you're about where i am in my build, i just got an electric drill so ill be stripping the frame for paint then re-assemble
 
Some of this work was done a few weeks ago, I'm kind of playing catch up.

Things went sideways.
I saw a cafe'd out CB and definitely like those forks better than the CL style with boots.
I scored a CB front end off ebay....
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the stanchions were actually worse off than my CL ones. SO, I decided to mix and match after I read the shop manual on the forks.
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CB lowers with CL stanchions. I like the fork cover way better than the gaiter boots.
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I ended up wire wheeling the upper stanchions, and hit them with WD40 to stop from rusting.
Still need to body work and paint the fork covers, but we're off to a good start :)
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The plan is for a cafe seat pan, so no more hinged seat. Started drilling out the spot welds holding the seat hinges on,
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time to grind flat, fill and smooth :)
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Got a metal seat pan from ebay for a cb350...
some clubman bars and some simplified controls...
I also chopped the side pipes some :)
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I also cut the frame behind the shock mounts, and rounded/frenched it out some. I may lop it all the way back to the shocks and loop it? (ehh, I'll get it up and running first)
 
The other day I took a stab at cleaning up the fork covers with a wire wheel. Needs dents knocked out and some filler/primer. I hate body work :(

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I'm thinking of postponing this project for after the bike runs and rides... cosmetics last..... :-X

Scored some mirrors, and found a CB tank! Too bad the tank has pinholes... more work.
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Nice work Chewy! I especially like the strategically placed beer refreshments!

Good luck with your project :)
 
Thanks for the kind words!

I made some progress today. Dealt with some stripped screws and got to the oil centrifuge....
Oil change etc,

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Is there supposed to be an O-ring on the centrifuge?

Decided on KICK ONLY, minimalist. Scored a Starter Block off from a DTT member :)
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Very Lightweight piece!
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Bike looks mucho cleaner without the starter tumor on the front.
Got some button head cap screws to fill the starter holes
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So in between studying for a masters class, and a work week I got some work done.

I got the pipes wrapped with header wrap - pulled the stock wiring harness and began running the new simpler wiring harness I'm building. No blinkers, no horn, no starter, just the basics :)
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Still trying to figure out a battery box that will be super sleek and not stick out at all. Got the little 'ballistic' battery, and I need to stick the ignition switch, rectifier and voltage regulator in the same area....
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hey, oregonmotorcycleparts.com makes this tiny rectifier that replaces the giant orange one... might help with your space issues...
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also, you might as well (if you haven't already) get rid of the crap behind the alternator rotor that is all in support of the electric start... there's a clutching device as well as the sprocket that can all go and get rid of a bit of extra rotational weight
 
You can go to RadioShack and get a rectifier for 3 dollars. And it is so simple to hook up.
 
Good Call!

I may just break down and build a small battery box in the stock location, albeit a whole lot shallower/smaller. I need to tuck small battery, voltage regulator and the rectifier (and probably the factory ignition switch) into the same location.


Another update - Decided for the time and effort of body-working the fork covers, I found a set on ebay for cheap. Well worth the time savings.
 

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overdraft said:
hey, oregonmotorcycleparts.com makes this tiny rectifier that replaces the giant orange one... might help with your space issues...
r43a1-2.JPG

also, you might as well (if you haven't already) get rid of the crap behind the alternator rotor that is all in support of the electric start... there's a clutching device as well as the sprocket that can all go and get rid of a bit of extra rotational weight

So pull the alternator rotor, and then the sprocket, etc will slide right off? Do any spacers need to be fabricated to take the place of the clutching device etc?
 
the sprocket slides off, then the little clutch rollers and springs fall out of their cages causing you to panic if you don't already know that they're unnecessary :) and then there is the clutch housing itself that is attached to the back of the rotor. it's held on with 3 Philips head machine screws which are staked in place with a punch, but I see you're no stranger to removing recalcitrant fasteners so you'll beat that no problem. then just put the rotor back on. it's on a taper so theres no spacers required, it just sits snugly where it belongs. don't forget the woodruff key on the taper when you reassemble!
 
Overdraft,

Awesome. Thanks for the description of the task. A little rotational weight off the crank always helps :)
Keyed shaft - got it.

I got something to do after work today.
 
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