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Author Topic: Alloy seat pan build  (Read 1620 times)

Offline Fab Tanks

  • Posts: 37
Alloy seat pan build
« on: Aug 04, 2012, 11:10:28 »
Hi im in the procces of building a seat pan and thought it may be of intrest to some of you on the forum I started by making a solid former to get the correct design and then built a buck to build the seat pan of. Most of the basic forming was done with a  sand bag and mallet then finished of on the english wheel Ive added some photos of the parts being fixed to the former and the original hard former as well just hope the photos up load now.

Online teddpage

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  • Posts: 812
Re: Alloy seat pan build
« Reply #1 on: Aug 04, 2012, 11:28:50 »
Stunning work!  Cant wait to see it on a bike!

Offline whitey

  • Posts: 71
Re: Alloy seat pan build
« Reply #2 on: Aug 04, 2012, 11:43:12 »
Very nice, first time I seen a way to form the alloy using a wood buck, makes it look much easier than I am sure it is. Great job

Offline Flugtechnik

  • Posts: 2254
  • My bike is not transportation, it is a respite
    • Nixon and Me
Re: Alloy seat pan build
« Reply #3 on: Aug 04, 2012, 13:18:07 »
Very cool.  That is similar to how I made mine, but my buck was solid.  Your style seems easier to make symmetric.




Offline Fab Tanks

  • Posts: 37
Re: Alloy seat pan build
« Reply #4 on: Aug 04, 2012, 13:31:54 »
Hi thanks for all the great feed back re flugtechnik I also made a solid former as well more to get the right look than to form over it is a bit of a long drawn out process though but mine was intended for a customer that wonted a specific design and a  number of the tanks and seats but I have developed a problem with my eyes at the moment and carnt do a lot of welding at the moment heres the former I made  ::).

Offline BIG E

  • Posts: 59
Re: Alloy seat pan build
« Reply #5 on: Aug 04, 2012, 15:49:07 »
Very nice work with the AL. Seat so far looks good.

Offline wab

  • Posts: 168
Re: Alloy seat pan build
« Reply #6 on: Aug 04, 2012, 17:21:44 »
Wow this looks the business. I might be coming to you later for a new seat unit as I feel mine is a little high at it's peak. Give me a while to save some pennies though! :)

Offline Fab Tanks

  • Posts: 37
Re: Alloy seat pan build
« Reply #7 on: Aug 05, 2012, 04:05:05 »
Thanks for the comments here are a couple of the seat before finishing. ;)

Offline guernz

  • Posts: 132
  • who?
Re: Alloy seat pan build
« Reply #8 on: Aug 05, 2012, 08:34:50 »
Awesome work. What kind of alum is that, 6061?
1977 xlcr
1974 commando
1979 sr 500
a few dirt trackers
a few dirtbikes
all vintage

Offline Fab Tanks

  • Posts: 37
Re: Alloy seat pan build
« Reply #9 on: Aug 05, 2012, 12:49:20 »
Hi gernz thanks for the intrest the alloy I used was 2mm on the hump and 3mm on the seat part to give it some strength so there was no need for a frame to support the seat. I used 1050 h14 this is pure alloy and the h14 means it is half hard I anealed the sheet to sofen this before I started working it I use a propan torch and a 650c temp stick for anealing  i dont know what numbers you use in the States to grade you alloys. Here are a couple of photos of the finished seat.

Offline wab

  • Posts: 168
Re: Alloy seat pan build
« Reply #10 on: Aug 05, 2012, 13:17:32 »
Holy crap, that's fantastic! I want it, how much? slobber slobber. :o

Offline BIG E

  • Posts: 59
Re: Alloy seat pan build
« Reply #11 on: Aug 05, 2012, 19:04:26 »
That seat looks great, fantastic work

Offline guernz

  • Posts: 132
  • who?
Re: Alloy seat pan build
« Reply #12 on: Aug 05, 2012, 20:01:54 »
That is crazy. I have a homemade englishwheel but never had enough patience or sheetmetal knowledge to make anything really cool. Nice work. I'm jealous.  8)
1977 xlcr
1974 commando
1979 sr 500
a few dirt trackers
a few dirtbikes
all vintage

Offline dmrhoades

  • Posts: 61
Re: Alloy seat pan build
« Reply #13 on: Aug 05, 2012, 20:17:10 »
Wow that is beautiful!

Offline Fab Tanks

  • Posts: 37
Re: Alloy seat pan build
« Reply #14 on: Aug 06, 2012, 03:52:08 »
Hi thanks for all the posative feed back lads the english wheel I use is one I made at home if anyone is intrested I can post a bit of a build thread on it for anyone that is intrested in making one. like anything else lots off practice and almost any one can get a decent result. The metal finishing takes a bit more to master but its down to lots of practice and the two complement each other.