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Author Topic: gs450 project from Aus  (Read 15366 times)

Offline AlphaDogCustoms

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    • Alpha Dog Customs
Re: gs450 project from Aus
« Reply #30 on: Mar 06, 2013, 09:54:34 »
I have a question and hoping to get some help. The ignition coil I have is broken so I just have the switch, however it has 4 wires going to it. Is there a way I can just rewire in a 'on/off' switch? I'll try an get a photo soon to help.

I am assuming this is a typo, and you meant to say "ignition switch" not "ignition coil."

Yes, you can just use a switch. The GS450 ignition switch has "Off," "On," and "Parking Light" positions. The parking light position lights the tail light, but all other circuits are off. You don't need or want that circuit.

You will need a double pole switch. "On" connects the orange and red wires, (ignition circuit,) and the gray and brown wires, (lighting.)
...every dump I take is original too, and it doesn't smell any better because of it's originality.

Alpha Dog Custom Cycles
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I'm so old, I even know what ignition points are.

Offline Collo

  • Posts: 52
Re: gs450 project from Aus
« Reply #31 on: Mar 06, 2013, 15:58:26 »
Oh man, that's just the help I was after, and yes I did mean ignition not coil.
Thanks heaps, I will sort that out soon, the ease of stealing it shouldn't be an issue so not too worried.

Offline peteGS

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Re: gs450 project from Aus
« Reply #32 on: Mar 06, 2013, 17:27:56 »
Just one thing to watch with that Collo is up here it won't pass a roadworthy like that, not sure about you guys down there though...
'82 Suzuki GS450E Scrambler - Back on the road after nearly 10 years!

http://www.dotheton.com/forum/index.php?topic=28302.0

1949? Ducati Cucciolo T2

http://www.dotheton.com/forum/index.php?topic=37749.0

Offline Collo

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Re: gs450 project from Aus
« Reply #33 on: Mar 07, 2013, 01:41:05 »
Cheers pete, funny each state has it's on compliance requirements.

Offline peteGS

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Re: gs450 project from Aus
« Reply #34 on: Mar 07, 2013, 08:18:38 »
Yeah we can't get away with much up here...
'82 Suzuki GS450E Scrambler - Back on the road after nearly 10 years!

http://www.dotheton.com/forum/index.php?topic=28302.0

1949? Ducati Cucciolo T2

http://www.dotheton.com/forum/index.php?topic=37749.0

Offline Collo

  • Posts: 52
Re: gs450 project from Aus
« Reply #35 on: Mar 14, 2013, 06:16:07 »
Hi,

Got the bike started today. Painted the tank with cans and no booth but it's 'good from far, but far from good'.




Offline Collo

  • Posts: 52
Re: gs450 project from Aus
« Reply #36 on: Mar 27, 2013, 02:48:16 »
Getting a fair bit done this week. All up and running, rear brake working and seat is coming along. Having problems bleeding the front brake it wont pump any pressure.

Also the clutch seems stuck as the clutch rod is loose and spins freely is that broken? I can run the bike on a stand and change gear without the clutch but pulling the lever doesn't change a thing.

It's going to a shop next week to have some things looked at so it will be ready for the road. Roadworthy all taken care of...can't wait to ride it!

Offline Big Rich

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Re: gs450 project from Aus
« Reply #37 on: Mar 27, 2013, 04:40:30 »
Sounds like maybe the clutch cable just needs adjusted? I'm pretty sure the clutch rod should spin freely (most don't though because of all the dirt / oil that works its way around).

Offline peteGS

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Re: gs450 project from Aus
« Reply #38 on: Mar 27, 2013, 16:44:22 »
Hey Collo, good stuff!


With the brake, try getting a big syringe on some hose that will snugly fit the bleed nipple. Crack it open and push some brake fluid up from the caliper end. Be careful you don't overflow the reservoir. Tighten the nipple and try bleeding again.


If it still doesn't bleed and firm up nice and tight, give the brake lever some real good firm squeezes to the 'bar with the bleed nipple tightened up and then strap the lever tight to the 'bar with some rope or a bungy cord or whatever and leave it overnight.


Pretty sure yours is an '82 like mine, and you'll find your clutch pushrod that is spinning is only a few inches long as it's a two part rod. That will explain the spinning.


As Rich said, sounds like you need a cable adjustment.


The other thing is that after sitting still so long, the clutch plates won't be working normally. Once you try to get her motivated under her own steam with the properly adjusted clutch cable the plates should free up nicely in theory.
'82 Suzuki GS450E Scrambler - Back on the road after nearly 10 years!

http://www.dotheton.com/forum/index.php?topic=28302.0

1949? Ducati Cucciolo T2

http://www.dotheton.com/forum/index.php?topic=37749.0

Offline biggiesmalls

  • Posts: 141
Re: gs450 project from Aus
« Reply #39 on: Mar 27, 2013, 17:28:18 »
Just catchin' up on your ride here, Collo. Lookin' good man. Definitely signing up.
1987 Suzuki GS 450 Build Thread - Just gettin' started.