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I stand corrected, gearboxes are really not my stronger area. Ive looked at the dogs and some do seem to be in a bad state, hopefully these new clusters will sort it out, I also noticed when i took the forks out and shifted the gears by hand, one was slipping out, actually the one with the worn...

UPDATE: Think i have found the problem, Ive seen on one of the gears that its almost like a double chamfer, after looking around other gearboxes i am pretty sure this isnt correct. Also took a look at the dogs and some are in a pretty poor state. So i have now settled on replacing the box, got...

Coming to think about it, the dogs may well be rounded. I cant seem to see anything else wrong with the box, but then im looking at it from the bottom. Its a royal pain in the arse that i cant get it to shift into second without the engine running, but apparently this is common anyway. Im...

Quick update! Got the lump out of the ol girl today; Flipped it over and popped the sump off to find quite a nasty looking black mayonnaise, after wading through that nastiness i turned my attention to the gearbox. Fortunately getting to the shifting mechanisms on these lumps arent too bad...

Cheers for all your replies everyone! Sorry Im Terrible at forums: To who that asked if the clutch is the problem; im 98% sure that ive taken that out of the equation, I rode the ol' girl for a good 10miles today and its pulling strong in every other gear. I have found however i can shift...

Hey Everyone! Usually lurk around without posting anything but have a dire need for help! Long Story short I have a Kwak Z1B that is being a naughty girl, she quite happily rides well but you just cant stick second gear. Ive noticed that you cannot shift into second without the engine...