CB750SC nighthawk not charging...enough that is

Out

Been Around the Block
Got a buddies 82 nighthawk 750 to do a few things on. New battery in - chain, sprockets, brakes and F master on the way. It has a new Rotor Stator, and RR installed from the PO. I rode it a week and it is not charging enough. Rev it and the lights brighten, but no volts over 12.5-8. I followed all the stator/rotor diagnostics, Ohm'd items per the book, cleaned the brushes/rotor face, cleaned all contacts from the main fuse to the ignition switch and it still charges low. I jumped the ground to the reg/rec and it charged up to 13.8. I am guessing the RR is bad but dont know for sure. Can the little stack of fuses have any bearing on charging? I saw a thread on replacing them with a blade fuse. I checked all power and grounds with a spare headlamp to verify good juice. I have a new reg/rec coming just to rule that out as it fits my other Honda DOHC"S. Looking for thoughts while I wait on the reg...guaranteed delivery was yesterday?!?
 
You can check the AC voltage to see if it rises to where it should be when the motor is revved up.

Is it a permanent magnet alternator or electro-magnetic type ? Make sure it has the right type of regulator as the two types are different. With an electromagnetic type, it is essential that teh field coil gets a full 12v so check the lead that powers the field coil.
 
If grounding the sense lead to the regulator causes it to charge full, then I would suggest a regulator problem. Yes, check the voltage to the field coils, but I suspect it only goes to 12V when you ground the sense lead. Once the battery is topped off it should vary to maintain the output at around 13.8-14.8V
 
check the rotor that is usually what it is

that 82 nighthawk is a 750 dohc with another name

just google dohc charging issues you will find it all
 
You can check the AC voltage to see if it rises to where it should be when the motor is revved up.

Is it a permanent magnet alternator or electro-magnetic type ? Make sure it has the right type of regulator as the two types are different. With an electromagnetic type, it is essential that teh field coil gets a full 12v so check the lead that powers the field coil.
It varies the current/voltage to a field coil to increase charge. The change is on the ground side I believe. I have a good solid 12V in - enough to run an old tractor headlight as that is my "load tester".
 
If grounding the sense lead to the regulator causes it to charge full, then I would suggest a regulator problem. Yes, check the voltage to the field coils, but I suspect it only goes to 12V when you ground the sense lead. Once the battery is topped off it should vary to maintain the output at around 13.8-14.8V
That is what I am hoping. I have never had good luck testing reg/rec's. When I can a known good unit comes off the shelf or another bike. The one I ordered should be in Sat so fingers crossed!
WIN_20200807_12_39_39_Pro.jpg
 
Fixed!. The new reg/rec came in today so I popped it on, and low and behold the old one had a crack and a raised bump leading from the crack into the backing material. Fired up and was at 13.8 at 2500.
 
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