Great Big Intro!!!

jam3sk

Workin' day and night
Hello, everyone! This is not my first post, but I finally have the bike I've been lurking on these forums in anticipation of... so I thought I ought to introduce myself! I'm also about to ask a LOT of questions.

I'm James, in Saint Louis, and I just picked up a '72 CB350K3, with 8,970 original miles. In other words, a '71 CB350 sold and titled in '72. She was in storage for 21 years, but "ran like a top the last time she was driven." I know that's the oldest story in the book, but she was cheap, and has a lot of potential. So far, all I've done is bring the old darling home, and remove the horrible, bolted on sissy bar the PO put on there (and bragged about as a selling point, along with the fiberglass saddle bags.) I did find a Clymer manual in the bar-attached bag, so I won't complain about that too much, though.

She's currently in non-running condition, but when you kick her engine over, she sounds like she's dying to fire up, and doesn't realize she's got a tank full of crap and dried out everything.

Here's what she looks like now... haven't even given her a bath, yet:

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And here's a look at her less savory addition, which I had to remove immediately, so I wouldn't throw up all over her:

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Anyway, as I mentioned, I've been on here, and other forums, and all over the web, also calling the folks over at Dime City Cycles, Biltwell, Carpy, Avon US and local motorcycle salvage, along with bugging my more experienced buddies, in order to formulate a plan of action. I'm relatively smart, and mechanically inclined, willing to learn and love taking stuff apart and putting it back together, but I have little experience with bikes, aside from having a few thousand miles on new scooters under my belt, and the occasional spin on all sorts of buddies' bikes. I'm also what you call particular, stubborn, anal, OCD or whatever about this crap, and I want my bike to be amazing when she's done. Or when she's done with phase 1 of probably an indefinite process. There's nothing worse than making a big decision about something and realizing you didn't do enough homework, and should have done something else.

My vision for the initial push is a mostly stock bike, cleaned up, polished, rebuilt and with a couple aesthetic and/or practical changes, like a set of clubmans, wider (but not too much wider) rims and a fresh coat of paint on the tank and other painted bits. Black and white, and some shiny metal... rather, primarily white, with black striping.

So here are my initial questions/thoughts/plans:

1. Brakes/Rims/Tires:

I already started a thread about tires and wheels, in which crazyjp and teazer convinced me that the cool-ass looking Firestones are a deathtrap, that most people are way too lax about their wheel and tire fitments, and that more than minor changes in wheel and tire size can f*%@ up your overall performance like nothing else. I have also come to understand that cheng shins and IRC's are not worth the attractively low price and conveniently smaller available sizes.

I think the best way to go, with what I know, is to source an 18" WM3 rim for the rear, and move my current 18" WM2 rear to the front hub/spokes, putting my current, front 18" WM1 down for a long nap. I'll then throw the Avon Road Runner/Riders on front and back in 90/90-18 and 100/90-18 respectively. This seems to be safely within the boundaries of not screwing things up completely.

Should I plan on buying new brakes out of the gate? It seems like something one doesn't mess around with, considering I can get both front and back for under $60 complete, but is it even something I should worry about?

2. Bars:

I want clubmans. I'm decided. I know what some have to say about clubmans without rearsets and a lowered seat, but I also know what others have to say, and I know what looks cool to me, and what I'm willing to put up with to be able to look at my bike and say, "that shit is awesome." I've also sat on my bike and put my hands in various positions, etc. I've totally obsessed about this, and the it can't be worse than being 6'3", riding a Buddy Blackjack scooter. If it's terrible, I'll find something else that works better later.

Sooooo... I'd like to know if anyone has opinions about the most comfortable, least extreme clubmans. Just don't tell me about the 4 point adjustable bars that I don't like the look of already, or any of the "almost clubman" bars (like M bars,) or other low bars (like euro, superbike or drag bars...) I don't like 'em. Clubmans look kick-ass, even on a stock bike with stock seat and mid-sets. Besides, I have to ride my lady around from time to time (who, by the way, is a dream riding pillion.)

I've learned that the cheapest cheapo's on ebay are not worth the effort, but I found some contenders: Dime City has some 7/8" clubmans they bend that seem affordable and nice. Anyone used these? On a 350? Carpy seems to make or source some for the 750 that he says are wider and more comfortable. Will these work on a 350? People have good things to say about Biltwell, but they only make 1". I AM supposed to be looking for 7/8", right? I'm thinking my main fit issue as it regards actually mounting them is diameter and the width of the center bend, yes?

3. Tank & other non-engine metal bits:

I've read a lot about how to rid one's tank of flaking Kreem, and various methods of rust removal. Right now, the inside of the tank is brown and fuzzy... like brown mold. Was Kreem a factory coating? Is it possible that this is still in tact? What should I use to clean it up enough to check? If it's not, once I use the old "bolts & acetone" trick, do I have to re-coat it with something, or just make sure it's oiled inside until I'm actively using it? If it's rusty inside, I was going to attempt the electrolysis method, although I have a friend who works as an airplane mechanic who has an ultrasonic cleaning device/machine at his hangar. Will this clean out rust, or is that more for dirty, oily clogged carbs & such?

Once I remove the exterior paint from the tank & side covers, can I simply oil them inside and out until they're ready to paint? The same airplane mechanic has painting gear at the hangar, loves to paint stuff and is a total perfectionist. Should I dissemble the forks to paint the slider, or just mask it off? Should I dissemble the forks anyway, just to make sure all parts are clean and lubed before putting it back together? I'm assuming CLR, scotch-brite pads and elbow grease are the main ingredients for most parts of the bike.

My plan is to, basically, take the whole bike completely apart, clean and paint or oil all the metal, and put it all back together. I'm more concerned with it being perfect when I'm done than I am with doing it quick and dirty. With that in mind, should the frame be painted to protect it? Was it painted when they manufactured the bike?

4. Engine and other:

After 21 years in storage, I'm assuming all gaskets and anything not made of metal is probably toast, not to mention dirt and grime and rust that may be found in the tank. With > 10,000 miles, I hope there aren't too many super worn metal pieces, but I'll deal with that if I come to it. Basically saying I am going to tear down and rebuild the engine, never having done anything like it before. I love a challenge, though. Any major, 10,000 foot level advice on this? I'm sure I'll have plenty of questions once I get started. Also, not knowing how this "ultrasonic cleaning" thing works, should I just plan on bringing in an entire dismantled, dirty, greasy engine over to my buddy at the hangar, or is that more for, like, "I've cleaned and scrubbed all I can from this small part/jet/carb, and now I'll put it through the ultrasonic to get it squeaky clean?"

Should I plan on all new cables and housing, or are the cables more of a "replace when absolutely necessary" item? I know a good deal of housing is already cracked and broken... what's a good, cheap cable housing to replace it with?

Below is my initial shopping list, minus bars and the salvage yard wheel I hope to score... is there anything critical missing? Anything that is a waste of money at this stage? I do not have a ton of available funds, but I don't want to skimp where I shouldn't, and regret it later.

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I REALLY appreciate any and all advice and feedback. I know I'm asking a lot all at once, but I'm annoyingly enthusiastic about this (obviously,) and eager to expand my knowledge quickly so I can make a kick-ass bike we can all say, "OOOOH," and, "AHHHHH," about!!!

I also expect to have all this complete within one week. Is that reasonable?
 
HA HA HA... A week. Good stuff.

Welcome to the site man! The 350 is about the best starter bike around. Looking forward to seeing the progress!

Also, do you still have the saddle bags? And if so, can I buy them please?
 
Ok...

Why do you want to start swapping wheels and whatnot? The stockers are fine for that bike. And there are tons of tire options.

Replacing gaslets is a great idea. Be prepared to pull and disassemble the engine though. Not easy if you have no clue as to what your doing.

Clubmans are clubmans. Unless you get into the high end, custom made or adjustable, theyre all pretty much the same Chinese made bars.

Also... I dont see a proper repair manual on that list. It should be purchase number 01.
 
A week? Dude you've been watching too many of those speed channel shoes where an army of guys overhauls some dude's car in a week. This stuff takes time. Expect to spend a few days/weeks making a list of the stuff you need. Few more days/weeks sourcing the parts. Then ordering them. Then waiting for them to ship while you are tearing everything down. Cleaning etc. Along the way you'll find more problems. Some of the parts won't come in. You will have to find a new place to reorder. Some place will ship the wrong part (or you ordered the wrong part).

It's part of the fun. But if you're in a hurry it turns into a nightmare in a hurry and you do things wrong and get frustrated.

I spent about 4 hours last night just thinking about how to mount a steering damper I bought. And two hours cleaning a gas tank which was relatively clean on the inside and I like to think I know what I'm doing. This stuff is slow going. But take your time, have a few beers, and enjoy the process.
 
Sorry... I should have put one of those dumb little smilies next to that last statement. Sarcasm doesn't exactly come across via forum post. I'm really looking at this as a winter project.

Anyway, I have LOTS of info to go over. I've been on a couple of forums, and now have some initial tasks to perform before I start pullin' shit apart and messing everything up. This is why I love the internet!!!

With my information gathering stage well underway, I'm going to at least get started this weekend with a bit of a cleanup and more thorough examination, now that I know a bit more what I'm looking for. I can't do much more, anyway, until a few parts come in, like spark plugs and a battery!!!

By the way, the Clymer manual did come with the bike. I'm actually planning to read that cover to cover, hoping it'll help me develop a greater understanding of how everything works.

Thanks, everyone!!!
 
Good news. If you can get your hands on an actual Honda manual, it will be even more helpful. Figured you were just kidding about the week thing. If ya have any questions, there are plenty of people here who can help.

Alsooo.... How about those hard bags? Any interest in selling them?
 
Start a build thread! Welcome to the site and let's see some work getting done!
 
I am no help. A week is like a year long to me so if you get my advice i hope you have some time on your hands. Welcome to the site. I too have just picked up a cb 350 that is already being put on the back burner. Welcome o the site.
 
Alright. I think it's time to move this to a build thread, as recommended. Here's the start:

http://www.dotheton.com/forum/index.php?topic=19800.0

Also, I'm definitely willing to part with the saddlebags. They're not my thing, but they could be awesome for someone else!

Here are some quick pics... sorry, taken in a messy basement in low light. They are pretty dirty, with some buff-out-able marks, but seemingly in good shape otherwise:

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