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Just so its out there on the tinterweb for future reference, it is an M8 1.25 "Metric Fine" nut. Finally tracked one down at my local engineers hardware store! £1.00 exactly! Thanks to PJ for the direction, great help!

PJ you are a star!!!!!!!

Ladies and Gents, After a spot of help, I need to get hold of a new lock nut for my clutch adjustment screw....cannot find one anywhere though! The part in question is this one: https://www.cmsnl.com/honda-cj360t-1976-usa_model1035/nut-rocker-arm_90011286000/#.WyJGnFVKi70 Its probably an 8mm...

Look comfy or what? Its even got that new fangled high density foam, ribbed for pleasure! ;D

So with the engine now looking nice, time to put it back in the frame, surprisingly easy to do! The bike is starting to look like a bike again! So, onto that seat pan… I am lucky with where I work, I sit behind a Kawasaki Z1 and Z550 Owner….both restored to award winning standards. Then...

Don't worry, those bits are in a box awaiting temporary burial in the workshop... Not caught up fully yet though watch this space...that bare seat pan is going to be transformed into a picture of comfort! Sent from my iPhone using Tapatalk

Engine Painted! Looking very nice and shiny! Before and after just for the hell of it! Cylinder head finished, with valves installed. The whole engine, head gasket installed. The rocker cover is just loosely assembled, need some threebond before I put it back on. and just to show...

Sonreir makes a good point, I didn’t mention doing an acetone check once they were put back in. I left it to sit overnight, pleased to say no seepage! Prepped the main block for painting, and did the acid etch….word of advice WEAR A FRIGGING MASK! That stuff is nastier than a nasty thing made...

Was just thinking that I didn't mention that, yeah did a check before and after, all good. Sent from my iPhone using Tapatalk

Valves lapped, new seals, sprung and seated. Ordered some new rocker arm pivots and a gasket set. Next job….tackle that engine casing! It was quite messy, stripped the paint off the side casings, masked the top of the cylinder head, masked the bolts and generally did as much protecting as I...

:o Wow, kinda makes my project look like a breeze! Cant believe that in 11 pages it went from a bucket of iron oxide to the gleaming skeleton of one very nice motorcycle! You sir, are a legend. 'applauds'

Got to work removing the carbon buildup from the valve faces and ports. Used a good old soft brass wire wheel for most of it and some liberal doses of elbow grease. Removed the valves and cleaned up some of the burnt oil deposits and pitting. All valves appeared in good condition really, they...

Thanks Stack! Kind words, you are spot on about collectors! Let's be brutal, no one is collecting the CJ250! In the uk most people reminisce about how they had one as a learner, they quickly remember that the superdream was nicer, or how they quickly jumped to the 400F or 550. Sure some folks...

For now nothing but trust my measurements. In reality I have not dropped the height of the seatpan. The factory standard mudguard would be in exactly the same position....should I be wrong (it's more than likely) then it will be time for some stiffer rear shocks, they are on the list anyway tbh...

Thanks for the encouragement NoRiders!! With the frame in a good state, time to start a bit of engine work! I know the engine was running very well before the build…I rode it pretty often! So I think the main purpose of this phase would be a top end strip to check the little beggars that...

My job requires quite bit of travelling, so every once in a while I will take a small piece of the bike with me, some sanding/polishing gear and get to work in the Hotel in the evenings: I took my breather cover on one of these overnighters and it came back looking pretty good! Eventually I...

So you must be thinking great, making progress here… :-\ But no, the scourge of motivation stopped me in my tracks again. Other things took over… :-[ I figured that it was becoming a chore having to walk round to my bro in laws garage plus I was using up the entire space, it was also...

So whilst the frame was away at powder coating I got to work ordering some new bits, first thing was to replace the bushings I removed beforehand. Found some good Bronze Swingarm Bushings from the USA they are really nice, should help to firm up the back end too. Got the call from the Powder...

Next job was to strip the frame, swing arm, shocks and front forks. Found it pretty easy going really, couple of beers later and it was ready to be welded! My dad helped me to weld the hoop on the frame, it was sourced from a custom roll cage maker on eBay, we salvaged some steel bar to form...

As I said, the work started in 2013, so will take a few posts to get up to speed with how the bike currently stands progress wise. Last post was text heavy so going to try and make this one a little more visually stimulating! Stripping the bike was fairly easy, for a 1978 bike nearly all of...