1978 Honda XL250s Brat tracker/scrambler

Nice looking build so far! I'm a total noob to this so I appreciate the documentation of it all. Keep at it!
 
bigring said:
Nice looking build so far! I'm a total noob to this so I appreciate the documentation of it all. Keep at it!
haha, cheers mate! dont worry man, this is my first project and its all trial and error pretty much, I loved how other people document everything and had heaps of pics so I thought I'd do the same.
 
Still going, I promise!

Sent a few bits up to Sydney with my good mate Tim (actiont888) to get sand blasted and powder coated. I havnt seen the parts myself yet, but the pics suggest that everything is looking bloody good.
Sandblasting done:
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Parts that are getting powdered black (nice pic of Tim's ugly mug too):
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Parts that are getting powdered silver/grey:
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A big thank you to Tim, Mitch and their Uncle, this is a massive favour they are doing for me and I am ever so grateful.

While I wait for the powdered bits I figured I'd better start getting to work on the parts that bolt straight to the frame. I used some of that septone rust converter stuff and to my suprise it does an amazing job!!! all of the bits in the tub started off looking as rusty as each other, some parts responded quicker as you can see. I'll leave them to soak over night.
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What started out as playing with some sheet aluminium and my new pop rivet gun ended with a nice battery box. Since I cant weld I thought this was a neat alternative.
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yes its ugly and wonky, but I kind of like it, i will neaten it up a bit and bash it into a more symetrical shape, but it will be good I reckon.

new goal: I will try and have a roller by the end of this month
 
Got the parts back. Try and use your imagination to picture how the colour scheme is going to work. the tank will be an olive drab/military green type colour and the remaining components will be black.
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I like where this is going. I just got a 1982 FT500 (similar engine to the XL) and plan on making a sweet tracker out of it.
 
Rodent said:
I like where this is going. I just got a 1982 FT500 (similar engine to the XL) and plan on making a sweet tracker out of it.
Cheers mate. Sick, post a link to your build once you start! Reckon the exhaust from an ft500 would fit my bike? I want twin pipes running under the foot pegs.
 
bud. said:
love it man- subscribed.
Cheers man!

Updates from the weekend:

Put the engine back together temporarily so i could give the whole outside a good spraying of degreaser (weed sprayer bottle worked great for this) then I pulled it back a part and let the parts soak over night before giving them a good scrub. I reckon I will still need to get the top end soda blasted as its too hard to get into some of the small nooks and crannies. Its getting there though.
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This is on the inside of the stator side engine cover... Looks like solder or something? should I bin the cover and get a new one or will this be ok? cheers
oApP21g.jpg
 
Nice build MR!
I am allso building the same style of bike you are (brat/scrambler).
keep the pic`s coming ;)
 
Cheers Floegstad, brandEn & Rodent! its come to a bit of a stand still at the moment due to my financial situation, but i am still slowly chipping away at it. Will try to rebuild the forks this weekend and maybe order the tyres and spokes depending on how much $$$ I have.
 
I just picked up a terrible condition xl250s 1981 I think for $100 and this is a great thread you have going. Any more pics/updates?
 
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