`77 kawaski kz650 caferacer " the joker "

i made some progress today ,
the seat and the aluminium plate under it are mounted
the licenseplate bracket is made out of aluminium and mounted
the headlight bracketts are made, painted and mounted
the speedometer brackett made,painted and mounted
the ignition switch brackett is almost finished just needs al little more work
assembled the front fork ,forkboots,and headlightbrackets.
and put some parts on to see how it all will look.
hope you all like... ::)
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as i look at the pictures i'm really starting to dislike the handlebar
im thinking about making/buying some clipons..... :-[
dont like buying stuff so ill first try making a set
anybody got some plans or fotos ??
 
scoobie1 said:
as i look at the pictures i'm really starting to dislike the handlebar
im thinking about making/buying some clipons..... :-[
dont like buying stuff so ill first try making a set
anybody got some plans or fotos ??


I think clip ons would look better too
 
today i was looking for aluminium in the shed to make the clipons
and guess what i found ::) ,my sons project scooter clipons ;)
going to try them on for size
clipons.jpg


if they look right i guess somebody i know has to start looking for new ones :eek:
 
me and my jongest son have been busy today with the joker,
we put the clipons on,shortened the headlight bracketts,put the frontfork in,
put the brakes and discs on ,mounted the rear fork and springs
put the engine in,made some templates for the chainguard, and the cbr 900 rearsets.
put the wheels in ,and tonight i sanded the gas tank with waterproof paper and sprayed a few layers of clearcoat
over it .
here are some fotos

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never mind the upside down shockabsorber i was pre occupied with making a foto ::)
 
final shot of the day
hope you all like , 8) i do anyway

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what to do with the front fender is the next question im really not sure if i like it,maybe a brace in stead? ???
 
Yup... like he said.

I'm a fan of the "no front fender" look but it's a bitch when you get caught in the rain! I'm not sure what front fender you have on your KZ, but mine was a 2-piece unit. Basically it was a fender rivetted to a "brace". I ground the rivets off removed the fender and used the brace. Works well and the price was right!
 
i going for the braced look 8)
im not going to ride it in the rain anyway ::)

found a design that i like on the net somewhere
im going to make that one out of aluminium plate 5mm thick,at least if i can find the aluminium :eek:
here is a pic of it
FrontEnds-VentedForkBrace-Chrome.jpg
 
i got somethings done today ,

found the aluminium,not the best piece of 90 deg.angle profile so i had to cut
the brace plate out of that :mad:
ihad to put all my weight in to bend it ,so im confidend it wil do the job. 8)
here is a picture of the raw material :eek:

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and afew pics of half finished brace needs black paint
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its been a busy day over here.... :)
and i made some progress
i shaved the top triple tree 8)
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made the rearset work i dont know if im going to keep it like this ???
but for now it is ok
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i have painted the clipons
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i just love this ass ;D
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forgot to mention i made a motorcross rear brake cilinder fit
i like it because it has no oil pot and hose its a one piece deal 8)
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any comments on the bike are welcome
 
i got a question for you all
would it be possible to connect two batteries smaller dan the standard in parrallel?
how much amps?
 
Looking great! Love the rearsets and the flat black is the business.

Not sure about your battery question, but I assume you're keeping your e-starter?
 
@sbruton
yes i will be keeping the estart as the kickstarter wont clear the brake pedal..... :-[
this will need some thinkng and measuring ::)
i have got the room to put two smaller batteries in next to each other as they are lower
than the original .
like this one
accu.jpg

this a gel battery for a scooter they are 5ah
accu.jpg
 
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