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I've started tearing mine down to replace all the seals, clean it up and make sure the pistons. walls and rings are good. Anyone know of any sites documenting the engine portion of a build?
Right now stripped out screws on both case covers and the oil filter screw is stripped out! I need to get an extractor set and go to town, but this will only be my second time in a bike motor and I don't want to screw it up. I do best with visuals but I'll search for that link.
The Honda manual is excellent as a guide when rebuilding your engine.
There is not that much to them, but odds are you will need a new cam chain tensioner.
If you can't find a guide etc, just ask as many questions as you need here.
There are a few of us that have rebuilt these motors and all the members here are MORE than helpful.
I've got a poorly copied manual I bought on Ebay after getting the bike. My fault, I didn't find the one place at the very bottom stated it was a copy and not original. Photos are real dark and hard to see, and I'll read repeatedly without stuff sinking in. But I'll pull it out again today, and see if I can't get a better grasp. Otherwise once I get the case apart I'll be posting tons of questions.
The cylinder head is off. Lots of build up on the pistons and chambers.
I can't seem to get the breaker point base seperated from the camshaft. I can slide it away from the head and it just pulls the camshaft with it. Is it press fit on the the end and I just need to pull and pry as hard as I can, or am I missing something?
Do I need a special valve spring compressor to get the valves off or can I pick up a generic one from Sears or so and get by?
Oh, oil filter cap is won't budge. It just pulls off right? My pliers seem to just be putting gashes in the aluminum tabs (btw, screw is now out).
I can't remember how the cam is settled in there but can take a look in the morning if you want.
There's actually an article on GroupW's site about the oil filter - I can't remember the details, but something about pulling the 6mm bolt out and using an 8mm to push the filter off. Check their site for the nitty gritty.
Yep, if you thread an 8mm bolt down the guts of the oil filter it will push it off when it bottoms out.
The points housing should just slide right off when everything, including the mechanical advance unit, has been removed. I will check my rebuild pictures to make sure for you.
For a valve spring compressor, I used a normal G clamp with an old socket tack wlded to one end with a third of the socket cut away to grant access to the retaining collets. Hope that makes sense, I will try and finds pics and get back to you.
You can almost push the valve down by hand on these lil 175's.
Just to make sure, you need to remove the centre bolt holding the mech advance unit on, remove that, then the four outer bolts/screws and it should slide right off. That housing acts as a cam bearing so be careful getting it off.
Did the motor turn over OK before you started to strip it?
If so, that points housing should slip off. You may need to pry it off the Cam gently. Thats about all I can offer.
Maybe post a pic and we may spot something that way.
Motor turned over fine. I'll try being more persuasive. I can be overly paranoid about damaging parts. If I don't see any progress I'll add some pictures when I'm on my computer instead of my phone.
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