Building a damned serious work table.

Whitey80

You're all idiots.
Decided to build a new work bench. Something serious, to hold the weight of anything I could ever put on it, last a hundred years, but be relatively cheap to build.

So here's some pics, I'm closing in on completion. The butcherblock top takes a bit of time, as I can clamp 6 1.5" pieces at a time to avoid the pressure on my clamps breaking them, and they have to dry for 2 days before pulling the clamps and setting up another section.

I used red cedar 4x4's for the main structure with 2x4's for bracing and top supports. and 2x2 white pine for top. I know, it would have been ideal to use dried hardwood to build the entire thing, but would have cost $400-$500 at that point, this has cost about $100 in wood, thats where we are. Overall dimensions are 74" long, 35" wide and 38" tall.

Construction grade lumber is extremely wet, so these were dried for 3 1/2 months in a simple solar kiln I built in my backyard. Helps to avoid warping after construction, especially in the laminated top.

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I wanted it to have a 100yrs-of-use look to it, so filled all the splits and bolt-holes with Durham's water putty, stained the whole base black ebony, then sanded it back so it only remained in recessed areas. Then Stained again in sedona red. Finished with a few coats of satin Poly.

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Had that finished for a while now and been using a temporary cedar planks top while the pine finished drying to start the top.
Six at a time in the clamps.

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Then joining the sections together 2 at a time in the big clamps.

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All joined with Titebond III.

A couple more sections to finish, then can plane the whole top as one piece, sand, then finish with Tung oil and wax.

Should be done in about 8 days, then can finally mount my vises, anvil and arbor press to it.
 
looking great. you may consider something more waterproof as a top coat than tung oil and wax. I imagine that will have a bike on it at some point, and the last thing you want is your top being a sponge for gasoline.
 
jsharpphoto said:
looking great. you may consider something more waterproof as a top coat than tung oil and wax. I imagine that will have a bike on it at some point, and the last thing you want is your top being a sponge for gasoline.

Not sure if I'll ever put a bike up there, kinda tall for that, even though it's built to handle the weight of my dad's Ultra Classic Electra-Glide. I have thought about a wipe-on Poly finish, but using a soft wood top, it will likely have to be sanded every few years to clean it back up and keep it level, and the poly would add a bit of work to that....something I will keep considering though.
I spend most of my garage-time working on restoring vintage audio components, building HiFi speakers and small furniture (occasional tables and chairs), so that's what this table will mostly be for....mostly.
I'm really hoping that my motorcycle building days are coming to a close...The end is in sight!
 
you could look at a waterproof deck sealer. It's a wipe on, but not glossy and it's made for soft wood. Maintenance would be as simple as adding another coat every year or so.

but as you said, if it's not going to have a bike on it, it might not be worth it.
 
jsharpphoto said:
you could look at a waterproof deck sealer. It's a wipe on, but not glossy and it's made for soft wood. Maintenance would be as simple as adding another coat every year or so.

but as you said, if it's not going to have a bike on it, it might not be worth it.

That's actually a really good idea, hadn't considered that
 
Nice work, looks great, the right deck protector might just be the best topcoat solution for the pine.

Cheers
 
Serious work tables weld together and wont burn you got a nice table
 
Re: Re: Building a damned serious work table.

bradj said:
Serious work tables weld together and wont burn you got a nice table

Lol you have a way with words brad! Nice looking bench my man. Stunning craftsmanship fer sure.

Sent from my GT-P5113 using Tapatalk 2
 
bradj said:
Serious work tables weld together and wont burn you got a nice table
Metal tables scratch wood projects.....

.....and....any chump can build a metal table. Building a perfectly square, rock solid table from wood takes real skill.
 
Holy Crap! I must be a Master Carpenter then.
I built several rock solid objects out of wood with nothing more than a carpenters square, a tape measure, a level, and a need for what I built. No prior experience whatsoever.
I had the idea to build a bike table similar to what you did with the "butcher block" top. So I guess we'll see just how much "real skill" it takes.
And I'll bet I can do it cheaper than $100 too ;)

I can't weld worth a crap though, so atleast I'm not a chump.
 
.....and....any chump can build a metal table. Building a perfectly square, rock solid table from wood takes real skill.
[/quote] right ::)
 
Planing sections, by hand. Ridiculous tricep workout. Opted to not use the jointer or pass-through planer on it and go the traditional route. But, perfectly level across and down. Don't NEED powertools, but I sure do appreciate them after this.

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I was just poking fun, but, Redbird, I suppose we will see how much skill it takes, when your lamination separates after a week and comes out uneven ;D
You most certainly can do it for less with all fir 2x4's, but, this one will last 100's of years, and my son will have it too.

Would have been nice to build from walnut with a maple top, but would have been insanely expensive for a work table. Will probably someday make a new hardwood top, but right now, didn't feel like spending the $250 on the wood, and the white I used were only $2 per 8ft. so pine will do for the next few years, I suppose.
 
Table's looking good - and nice plane, i have the same rail with a crappy handle.
 
Re: Re: Building a damned serious work table.

Redbird said:
Aw, only a week? What's the bet?

I'll put ten in. Getting that many pieces to stay straight takes work. Couple of you guys ought to put your lumber where your mouth is ;)
 
Redbird said:
Aw, only a week? What's the bet?
If you win you look like you know what you're talking about instead of some asshole.

Rich Ard said:
Table's looking good - and nice plane, i have the same rail with a crappy handle.
Thanks Rich. It's a good little unit. 1.80 inch blade, any wider and I have trouble cutting clean with 'em.
Giant dude down the road uses a 4" block plane and pounds it right through like some sort of superman. Shoulda had him do it, would have taken him less than hour to do the full 8' lengths, both sides.
 
I have a 3“ antique block that i got all cleaned up and sharpened, only to realize it wasn't going to do me any good without an upper-body transplant.

How are you going to attach the top?
 
Bowling lane makes for a very solid top - solid maple in sections, softer pine in others. 2 1/2" x 1" boards on edge laminated together.
 
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