Just bought my first bike. Brought it home and started to do some work and noticed I missing both the shifter pedal and the kick-start pedal/lever/whatever it's technically called.
The shifter works fine, so all I need for that is a lever.
The kick-start on the other hand....had JB Weld all over it, which made me curious enough. I cracked it all off with some pliers to find that I can simply spin the kick-start shaft with my fingers. That's no good, it's supposed to be turning my motor over! So I dig deeper.
I took the right side engine cover off and then removed the kick-start shaft, as at this point, it can just be slid out. Shined a flashlight in the hole, to find this sight greeting me:
Hmmm. Gears laying in the bottom of my crankcase. No good.
Fast forward a long night.
I have the motor out and on the bench and am about to split the case, but I can't figure if there are two ways to go about this or not. The shifter linkage behind the clutch assembly is what's stopping me. It's keeping me from just simply removing the bottom case. The only way I can see removing it or even getting at it would be to remove the clutch assembly. Well in true vehicle fashion, to remove that, it LOOKS like I have to remove the centrifugal oil filter. To do that, I need a "special lock nut wrench"....which I made:
Apologies for the horrid cell-phone pic
Well, it's really hard to keep the crank still while I'm trying to unscrew something from...well, the crank.
So after a possibly annoyingly long explanation, here lies the question.
Is there an easier way to get this thing split so I can figure out what's going on with my kick-starter?
If there isn't, what's the best way to keep the crank still while I reef on that lock nut?
Thanks for any help!
The shifter works fine, so all I need for that is a lever.
The kick-start on the other hand....had JB Weld all over it, which made me curious enough. I cracked it all off with some pliers to find that I can simply spin the kick-start shaft with my fingers. That's no good, it's supposed to be turning my motor over! So I dig deeper.
I took the right side engine cover off and then removed the kick-start shaft, as at this point, it can just be slid out. Shined a flashlight in the hole, to find this sight greeting me:
Hmmm. Gears laying in the bottom of my crankcase. No good.
Fast forward a long night.
I have the motor out and on the bench and am about to split the case, but I can't figure if there are two ways to go about this or not. The shifter linkage behind the clutch assembly is what's stopping me. It's keeping me from just simply removing the bottom case. The only way I can see removing it or even getting at it would be to remove the clutch assembly. Well in true vehicle fashion, to remove that, it LOOKS like I have to remove the centrifugal oil filter. To do that, I need a "special lock nut wrench"....which I made:
Apologies for the horrid cell-phone pic
Well, it's really hard to keep the crank still while I'm trying to unscrew something from...well, the crank.
So after a possibly annoyingly long explanation, here lies the question.
Is there an easier way to get this thing split so I can figure out what's going on with my kick-starter?
If there isn't, what's the best way to keep the crank still while I reef on that lock nut?
Thanks for any help!