Finally getting back at this one. I've been pretty busy with work this year so I haven"t had too much free time to finish getting everything back together. I also noticed that it takes about 1 x 10^100 times as long for me to make a decision with this bike (compared to my ratty CL175). I think since I decided to do things up right it just doesn't make sense to put any ol' part or half rusty bolt back on. So, with that said, let's dive in.
Thanks to some generous family members and a recent birthday, I got some nice bits to help me finish.
Pictured is a pair of universal EMGO coils, petcock, 530 chain, NOS footpeg rubbers, throttle tube, Dynatek plug wires and NGK resistor caps, jackhammer grips, horn and vacuum tuning adapters. They're sitting on a new parts washer I got as well. I plan on modding the parts washer to add an external oil filter and a better brush (like DTT member Swan did here
http://www.dotheton.com/forum/index.php?topic=45077.0)
Since I last posted I haven't done much to the bike, except make a fiberglass seat. I wanted to keep the tracker look but I didn't think the typical flat tracker seat would do it for me. For one thing, I wanted to try and hide the CL's square frame rails and weird back end without chopping it all off. So, I made a cardboard mockup using some leftover Cinnamon Toast Crunch boxes and some foil tape and came up with this:
Glassing went pretty well. It was my first time using fiberglass so there was a bit of a learning curve. I doubt my part has the strength of a professional made one (and certainly not the finish but it fits the frame perfect so I'm happy with it.
For some rigidity, I molded in a small sheet of steel in between the layers of fiberglass that runs from the rear of the flat seat portion up the curve and along the top of the hump. After a but more bondo and some filler primer it turned out pretty well IMO:
In that last photo you can also see the aftermarket fork brace I picked up off eBay. With the larger Dunlop K70s I could no longer run the stock front fender, and even the fender's attached brace was a bit too small. After talking with the eBay seller who offers these, I learned that it was meant to be mounted offset to the front or back. I chose the front but am not settled on it yet. I still am debating making my own so that I can tuck it in between the forks. Something like this would be ideal for me:
I've gotten a bit more done since then so I'll probably do another update later today. Stay tuned.