Spent a few hours at the machine shop last night making the new axle spacer and front axle. Here is the story, enjoy.
Making the spacer
The lathe
The finished product next to the old spacer(older on left)
What we started out with for the axle, 4140 steel stock
After turning it down to the diameter of the XS650 wheel bearings and turning down for the 1/2" threads
Cutting the 1/2" 20 threads(the original Katana axle nut was drilled and tapped out to 1/2" 20 as well)
Put the axle on the mill to cut the hex head
Boring out the original bushing to match the new diameter axle
And behold the final end axle!
Next to the original axle(a little bit beefier!)
And with all the parts on it
Now I'm going to get a rolling chasis together!