Has anyone had any success in drilling/reaming jets?

TenTwelve

Active Member
I fear I may not be able to find the proper jets for the carbs on my '73 TX500 with pod filters and a (more) open exhaust. I'm contemplating drilling or reaming the stockers if need be and I wanted some feedback on the process. Thanks.
 
TX500 should be a Keihin carb - with the push in type main jets. I don't know what carb, but think it was common on early honda twins & Kawi KZ400. There were a range of main jets for your year listed on the factory fiche (120 to 140), so check yours first.
 
hey if you are looking to ream your jets once you determine that new larger jets are not forsale or are you just looking to gain a little more/cleaner flow?
If looking for little more flow you can use guitar strings you need to pull the jet and go down to the music store. or if you play when you have old strings save them. you can use wound metal strings on there own or if nylon take some bon-ami or other abrasive cleaning powder and mix with water make a thick paste. roll the string in it and let dry for 10 to 15 mintues ream the hole. what you want to do is determine what size as compared to the strings you will start at, you want the string just smaller than the hole. go slowly and just a little at a time you need to make sure they are done equal with each hole so you get the best flow.

I run 34mm mukuni's on my 73 yamaha tx650 with velocity stacks open profile pipe with two separate steel baffles and custom spacers on my main's I have a hotter left side than right cylinder so I have large spacer to compensate.
Carb work is new to me but there is so much you can do and screw up so easily. take your time and think things through before you so something. you can always buy parts to undue it but at a price.
 
Is what a joke? Manually opening up carb jets with guitar strings? Seems logical to me.
 
no joke unless you like spending money on new parts when you can work the old ones to do what you need.
 
I could understand if jets were not available. I dont think jets are expensive. Drilling or filling of jets is not consistent. the diameter could change form start to finish. no guarantee that the hole will be round. Could introduce turbulence into the flow. etc, etc, etc. The best part is, what exactly is the size. Is it a 105, a 110, or is one 125, one 128, 118. I will purchase jets. multiple carbs are trouble enough without wondering what size the jets are.
 
Back
Top Bottom