How To: Clean Carbs the easy way.....

metaltriumph

Active Member
I have tried a few methods for cleaning over the years, carb cleaner spray, brake cleaner, WD40, elbow grease - none have been either easy or that effective. However, i heard boiling carbs in lemon juice works. So i tried it and can confirm that yes it certainly does work. Amazingly well.

This is an XR600 trail bike carb im using to test this method.

Equipment needed:
- An old cooking pot (whatever size that suits)
- A few bottles of lemon Juice (I just bought a few 500ml bottles from the supermarket)
- Heat (I used my BBQ)
- A toothbrush for scrubbing and a strainer so you can sift for any small bits that may come loose
- A bucket full of water for washing off the lemon juice after it has been boiling in the juice.
- Air compressor


First remove the carb from the bike and disassemble completely. Remove all rubber o-rings and gaskets, all plastic parts, remove all jets and needles. Place the needles, springs etc in a container and keep nearby because these are going in aswell.

here is the before shot: (excuse the blurry pics)
xr600_3.JPG



Get about 3 parts Lemon Juice to 1 part water boiling, not boiling over just bubbling is all you need.

drop in your carb body, and whatever other parts you can fit in to your pot. I did mine in stages because i only had a small pot. Leave for 15-20 minutes, turning every so often so all sides have been cleaned.

carb1.JPG


After the parts have been boiled take them out carefully and drop straight into the bucket of water. Scrub the crud off with the toothbrush getting into all the nooks and channels. If the crud isnt coming off easily, drop the parts back into the boiling lemon juice for another 5-10 minutes or whatever is necessary. When finished with the lemon juice, pour it all and the water through a strainer so you don't lose any small pieces. You wont be able to see them in the juice.

Once the parts are clean, blow through all the chambers with an air-compressor.

carb2.JPG


The lemon juice will give the parts a slightly powdery feel so give em a hit up with some WD40 inside and out, and then use a rag to polish the metal. Use the air-compressor to blow through all the chambers again, and remove any excess WD40

carb3.JPG



Re-assemble the super clean carbs.

carb4.JPG




Look great hey? If you want to polish the bowls, steel wool will get them shiny, however this was for a trail bike so I didn't bother bother.

WARNING: lemon Juice contains citric acid which will eat EVERYTHING if exposed for too long. I kept an eye on this whole process and found 15-20 minutes was enough. I have read about others who have left their carb in the boiling lemon juice for hours and hours, and the carb body has been eaten away and pitted. After this the slides wouldnt work because they were not smooth, and the the finish felt very rough and powdery. They obviously boiled the parts for way too long. Keep and eye on it and check evry 10 minutes and you' ll be fine. Others have found good results by leaving the carb in the lemon juice overnight (not boiling). However my method was quick and allowed me to monitor the process.

Also best not to do this inside on the gas cooker because of the smell of lemons and petrol. I used the BBQ and it worked fine.
 
I would suggest avoiding the use of an aluminum pot. Stainless steel won't be eaten away by the acid.

I would think that white vinegar would work just as well and be quite a bit cheaper.
 
I used lemon juice on my carbs as well. I cannot stress enough the need to do this either as a bachelor or a soon-to-be-bachelor. The smell is unbelievably funky.
 
AlphaDogChoppers said:
I would suggest avoiding the use of an aluminum pot. Stainless steel won't be eaten away by the acid.

I would think that white vinegar would work just as well and be quite a bit cheaper.

well the lemon juice cost me $5.00 so its pretty cheap too, but i think the vinegar fumes might cause some grief.
 
Re: How To: Clean Carbs the easy way.....

I have used hot sauce (cold) several times to clean carbs or any soft metals before with very good results. But this looks like it would not make as big of a mess to clean up after. Thanks for the tip!!!
 
AlphaDogChoppers said:
I would suggest avoiding the use of an aluminum pot. Stainless steel won't be eaten away by the acid.

I would think that white vinegar would work just as well and be quite a bit cheaper.

Given the contact time an aluminum pot should be fine. A stainless pot would be much better and you'd be able to clean several sets of carbs continuously. But hey whatever saves the scrilla right? ;D You really want to make sure you monitor the contact time on your carbs though. Citric acid has a pretty nasty effect if the aluminum is a lower grade.
 
When you're done cleaning the carb, and the solution cools, just add vodka, powdered sugar, a spig of mint, and ice, and you have a refreshing cocktail...much better than that pruno I used to make in the slammer
 
Most carb bodies are die cast zinc alloy (Mazak or derivatives))
It flows easy and makes high precision castings.
Real PITA to machine though
Aluminium bodies are a lot lighter for same size carb but need 'high' pressure casting
Often only the top and sometimes float bowl may be aluminium alloy
 
I guess it never occurred to you that you could buy actual carburetor cleaner and do it the right way? I will never understand why guys want to soak their carb parts in all manner of stuff that was never intended for the purpose, other than maybe they imagine that in all the history of man they are the only ones to stumble on the perfect cleaner right under everyone else's noses. The stuff is cheap at about $20 a gallon and it works, it comes in a properly sized can for bike carbs and it even comes with a dipping basket - so why do people try dish soap, oven cleaner, cat piss, and every other type of acid known to man when the right stuff is so inexpensively and conveniently available?
 
Kong said:
I guess it never occurred to you that you could buy actual carburetor cleaner and do it the right way? I will never understand why guys want to soak their carb parts in all manner of stuff that was never intended for the purpose, other than maybe they imagine that in all the history of man they are the only ones to stumble on the perfect cleaner right under everyone else's noses. The stuff is cheap at about $20 a gallon and it works, it comes in a properly sized can for bike carbs and it even comes with a dipping basket - so why do people try dish soap, oven cleaner, cat piss, and every other type of acid known to man when the right stuff is so inexpensively and conveniently available?

Hey mate - can you see the results? $5 lemon juice vs $20 carb cleaner?

I have used carb cleaner many many times and it just doesn't compare to this method. Ever used sugar soap? Citrus based cleaners? its the same principle. Its the active chemicals that work not the brand names. I have used carb cleaner before many times. this method is easier.

I would have thought that because you are on a cafe racer board you would have considered that people can make alternate decisions rather than going with the status quo.

Why build a cafe racer? there are perfectly good Suzuki GS500's that are inexpensive and conveniently available....

Ever had a hangover? dont drink plain old water - buy Sucker's Hangover cure! its cheap and made for the purpose...

There are always alternatives and in this case im happy with the results. You can see the pictures right?
 
Cat piss...(looking at cat)...that's CRAZY, but it just might work!. Off to find a CATheter!
 
Carb cleaners only remove residue from fuel deposits, they do nothing for corrosion/oxidation
Yamaha carb cleaner works real good, it's very mild caustic when mixed 1:3 with water and is about $12.00 a quart
Lemon juice is very easily available though and does the job
(providing it's rinsed properly and dried out)
 
The only liquid dip that really works is Berrymans carb cleaner and it's toxic IIRC. The rest clean the outside and make it pretty but results internally are hit or miss. Many do nothing to clear out all the small drillings.

The best answer is a pro grade ultrasonic cleaner.
 
Re: How To: Clean Carbs the easy way.....

I got a used 1.8 gal ultrasonic cleaner from a medical closeout last week for $80. I haven't seen a lot of them this large, but I've seen quite a few under $200
 
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