Project Checkbook; Chris' Small Project

Man you should unlace the wheels and send the hubs and rims in for powdercoat too. Probably wouldn't cost much if anything incrementally at the coaters.
 
Thanks TinTin:

Can I reuse the spokes or will those need to be replaced as well? What about the chrome rim? Can it be powdered?

--Chris
 
They should be able to powdercoat it all, and if the spokes are good, sure you could reuse them. Some have even powdercoated the spokes and left the nipples plain. But coating 80 or so spokes might be expensive - lots of parts to handle.

Check with your coater on the chrome rims, but they should be sandblasting everything first and lots of people have coated rims.

Replacement spokes might be pretty cheap too. Stainless are expensive, but regular spokes should be about $30 a set.
 
Well, the financier said to forget it. So, I need to work with what I have. I have an extra set of wheels that my brother can pay to have coated and relaced on his own dime.

--Chris
 
Just dropped everything off at powder. Talk about sticker shock!

Frame $145 coat / $65 blast
misc pieces $85 / $31 blast
tank $125 / $31 blast

Sum total: $482!!!

That was a about $180 more than I initially estimated. I also didn't know this, but the cermic chrome coating that goes on the tank is a wet process that is baked dry. Once dry, it goes in a tumbler with cermaic media to give it that dull, raw aluminum color. The whole bike is going to look amazing, but it turned out to be much more expensive that I initially hoped.

Still, I cannot wait to see the look in my bother's eyes when he sees his bike. I think it will be worth it.

--Chris
 
Well, the powder is a bit more than I paid, but I had mine done by an industrial shop and paid cash. I paid $225 for a frame, couple of swingarms and a bunch of miscellaneos small mounting brackets etc. That included blasting everything clean etc. so about $100 less than you paid.

What are you having done to the tank? For $160 a completely finished tank sounds like a bargain compared to a paint job. Is all the powder the same color? I paid $50 on top of everything I had done to have one part coated in silver vs. the black for everything else. Just a setup cost.
 
Hi TinTin:

Everything is powdered the same color: satin black. The tank will be coated with silver exhaust coating. It's basically liquidfied ceramic and aluminum. Once on, it behaves like aluminum and even polishes like aluminum. The downside is that it is not 100% smooth. Because of the many steps involved, the tank price isn't that bad. It is also nice that it will match the aluminum seat. For the money though, I should have just bought a real aluminum tank. Live and learn.

The place that's doing the work is very industrial as well. When I was getting stuff powdercoated for my car, they were the cheapest in the metroplex. Below are some pictures of the process:

HiPerCoat_Valvecover.JPG


Torker_Intake.jpg


--Chris
 
Well, a real alloy tank would set you back about 5 times what you're paying for the coating, and that would be a deal if you could find one for the price. So I think you're going the right way! You can always keep your eyes open for a deal on an alloy tank.

When you find one, you'll be able to sell your ceramic coated tank for at least what you paid to have it coated, maybe more.
 
You're probably right. But that tank cost me $350, so I'll have $500 total in the thing :eek:

--Chris
 
Compared to prices here in Maine, it looks like a good deal on powder coating.

Put it this way, I had an estimate that ran +200 of yours from the only reputable one around.

I hope that makes you feel a little better. After all, this is project checkbook isn't it? ;)
 
OK, last Friday I picked everything up from the coaters. For the most part, they did a pretty good job. There are some places where they got it on thick on the frame. Powdering frames like these must be hard, so I don’t really hold them to it. That said, the engine covers up most of the issues.

PowderedFrame.jpg
 
I love the alumicote look, but I did not realize how ‘best-effort’ it is. My tank came out pretty good, but it isn’t perfect. Basically, when looking at it closely, it looks like hand worked aluminum. Luckily, this works well with the theme. If it was a show bike, I would be pissed.

ShinyTank.jpg
 
Sam came over Saturday evening and we assembled the bike. This took about an hour longer than expected. There isn’t really much to tell about the process; it’s all basic assembly work.

AssembledBike.jpg
 
We ran out of beer about an hour early, and Sam was very upset. Hence, he took this picture of me trying out the bike.

MePLAYA.jpg
 
I really should have gotten these side covers powdercoated. Instead, I painted them with the same paint I used on the pipes. When my wife left the house to take my daughter to a birthday party, I cooked them in the less often used oven.

PaintedSiderCovers.jpg
 
Why I painted the covers will make more sense when my graphics arrive this week. I also think they look great with the stainless bolts.

PaintedAndBolted.jpg
 
I then started working on the foot controls. The shift side was easy. I had to trim off the shifter, but then it was just a matter of bolting her all up. These Tarrozi’s are smooth like butta.

FootControlsWithLinkage.jpg
 
I ran into some…well, shitty fabrication on the brake side. My fault really. So I decided to start working on the seat. I used 2” Roloc disks on a pneumatic sander and dresses the edges. I needed to do this first so I could figure out where to trim the seat.

SeatSanded3.jpg
 
I got the edges nice and sharp for measurement’s sake. These will be rounded off with a green Roloc tonight.

SandedSeat2.jpg
 
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