Shag's driveway build 73' CB350f

I'm going to try and tackle cleaning the tank and redkote'ing it. I have a couple questions... What should I do for the petcock? I know to pull it off but someone told me that by drilling through the sealant and the petcock hole could unseal it, allowing gas between the liner and fuel tank. What should I do around the filler hole? Should I cover it with duct tape and swirl around with it upside down to cover the entire area up to the tape? Is there a type of tape that the coating does not stick to? Thanks for the look fellas.
 
If you're recoating the tank, pull off the petcock, and then screw in the two bolts that hold it on just enough to cover the threads, and so the bolt doesn't stick too far into the tank. If you're worried about messing them up, buy two replacements with the same thread and use those (I always use the original ones and haven't had any problems). Buy a rubber stopper that is the same size as the hole for the filler cap and use that to plug it when you are swishing the coating around (but make sure to take it out so the coating can dry). I can't remember if the hole for the petcock is round -- if so, buy a smaller rubber stopper for that. If not, you can use duct tape.

A couple other things: unless you are planning on a repaint, use painter's tape (blue tape) to cover some of the top of the tank in case of spills, and around the petcock. Whatever you do don't clog the breather hole in the top of the cap if you recoat -- if it's rusty, I usually just sand off the rust. Replacement rubber seals for the caps are cheap and plentiful, about $8 on Ebay or elsewhere.

Whatever you do, don't use Kreem. That stuff is the worst. I prefer POR-15 but have also used Redkote with good results. Most important thing is to follow the directions to the letter. POR-15 is a little more of a pain in the ass -- one extra step, and you've got to completely dry the tank -- absolutely bone dry -- before pouring in the sealer. This step was pretty easy for me when I lived in AZ, as you can imagine, but you can force air through the tank to make it dry, rotate it around, force more air in, etc. And let it cure for three days or so. I picked up a CB750 that the owner paid a shop $200 to Kreem, and either they or he put gas in it the next day, and it looked like someone poured oatmeal into the tank (and subsequently into the carbs). Got the bike for cheap and it was an easy clean, which was lucky for me.
 
And so here we are... It's been a grueling winter here in Virginia, and after settling some business, I was able to buy a crap ton of parts, so with that being said there will be many new updates very shortly!
 
A nice stint with fleabay has brought me a slew of items! Coils, wires, plugs, condensers and points, mosfet regulator/rectifier, new hand controls, throttle cables, clutch cable, tires, brake rebuild kit, and a Ballistic Evo2 battery. Lots of progress will be made once this pesky rain leaves. I hope to have it re-wired within a week, and have it running a week after that. Also, over the winter months I had time to get my 3d printer made, so I want to also start experimenting with making parts for that. For a bare minimum I will be printing my headlight brackets, battery/electronics tray, air intake box, tail lights and side markers, and if I get frisky, maybe even the seat.
 
Alright, making great progress on the bike in between the rain drops. I've made some progress on the electronics tray, I'm getting super antsy to get the wiring done. First pic was some spacers I made to calculate the size, then attached them together in tinkercad and printed it out. I'm super excited, it fits perfect! I'll build a full box and print it up in the next couple days. Let me know what you guys think! This gives me tons of ideas, like printing a skeleton that can be fiberglassed over. Anyways, on to the pics. Oh yeah! Picked up a battery charger and have been performing electrolysis on the gas tank very effectively!










 
An easier way to do that would be to make a wooden male plug and press form or vacuum form a sheet of .093 abs over it. Don't fiberglass if you don't have to!

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I just made the 3d printer, I'm not ready to make a vacuum former. That looks great, though! Trying other designs and seeing where that takes me. Started positioning things where I want them on the tray, the idea is going to be to make holders where the items will be, on the bottom will be holes to mount the regulator/rectifier. On the top I will have posts to mount the starter solenoid, hold the turn signal relay, and house the battery. For the battery, I'll make a square hole where I want the battery to sit, and then make a foam lined housing that will slide into that. I've read a bit about these ballistic batteries and they have decent reviews. This small of a battery though could leave me stranded, I think I may buy another and make a storage box for it as a backup. Time will tell. Tray v2 didn't work as well as I was hoping, time to go back to tinkercad. Here's the zip tie arrangement. I made a quick tape plug of the fuel tank and stuck it to the tail, I don't like the current tail. Cut the plug in half to see the difference. It will be changing in the future but for now I have other things to worry about, I just want to ride!







 
Alright you guys, I need some more help. I'm putting in a universal regulator/rectifier and I'm confused on what to do with the white wire that was on the old regulator. The three yellow are pretty obvious, as is the ground and positive output... Is that just now null and void because it only went to the old regulator? Judging by a wiring diagram, this just turns into the black wire and the regulator is removed. Sound correct?
 
Well new updates. Working hard to try to get this thing running. I've cleaned and line the tank, rebuilt the petcock. Swapped the coils, new points and condensers are in. Moving a lot of stuff around. The newest tray is decent, I've still got more changes but it's nice just having something tangible to modify.





I do have questions about the wiring though... My regulator/rectifier (r/r) has two plugs. One has thee wires, all yellow, the other had four wires, two red and two green. Is my assumption correct that this is just an Ac/dc converter? If so then that means the four wire plug has two 12v and ground. So if that's true then according to this diagram there are two main 12v runs running through the harness. My r/r output wires will be the red/white run to the battery, and the other will be the black common after the now removed regulator. Does this sound correct? Thanks!


Shags
 
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