Suggestions for new rear shock mounts

ArBrnSnpr

Been Around the Block
Hello all,

I'm in the process of reworking the rear subframe on a 81' CB750f to remove the "DOHC" hump. I've already removed the factory tubing, bent a new top tube and partial "legs" I guess you could call them. I have it all sitting on the bike now and I'm tossing around ideas to replace the factory rear shock mounts.

I intend to leave the mounts in the OEM location so as to not mess with the geometry of the bike too much while still accomplishing my goal.

I've considered a few options so far:

1: Re-angle the factory mounts I cut off, then re weld them as gussets/mounts back into my new frame.

Pros: It's quick, easy, cheap.

Cons: The mounts feel weak, the threaded portions are old and could potentially strip, I dislike the acorn nut

2: Box in a new angled mount as a "gusset", drill a hole through it and run a section of M10x1.25 internally threaded rod though both sides, sleeve the middle, then run a bolt through the back that is short enough to allow a bolt to not bottom out that would be coming from the outboard side and holding the shock on. The bolt from the back would be ground flat and welded into the threaded tube for added strength.

Pros: Cleaner than factory, ability to use new grade 8 hardware, should be stronger than stock with the right material thickness.

Cons: Time consuming, additional cost.

3: Same as above, but use a solid rod instead of threaded tube, then drill and tap and insert for the shock retaining bolt.

Pros: Possibly stronger than option 3 ...?

Cons: See above.

4: Use a solid piece of steel and cut a piece that will fit between where the tubing meets, weld that in. Drill a hold for either a threaded rod, or tapped solid tube.

Pros: Increased strength over boxed steel...?

Cons: HEAVY!

Here's a pic of what I'm working with



And zoomed out for context





Thanks!
 
draw a picture of #2 design i cant work it out
you could use the original top mounts and git rid of the acorn nut by simply cuttion off the threads and drilling and tapping for an m6 or m8 bolt then a nice ss button head and a ss washer could clean up the look
the oem mounts are way overbuilt, plenty strong ,nothing week about them
 
xb33bsa said:
draw a picture of #2 design i cant work it out
you could use the original top mounts and git rid of the acorn nut by simply cuttion off the threads and drilling and tapping for an m6 or m8 bolt then a nice ss button head and a ss washer could clean up the look
the oem mounts are way overbuilt, plenty strong ,nothing week about them

I was worried my explanation would need a visual reference t make it clear - I'm horrible with computers so I'll do my best to put together some kind of visual.

However - I'm really liking your suggestion about tapping the factory mount. I wasn't aware the stud was solid. That's partially why I felt it was a weak design.

When I get to my home computer I'll try to whip something up to clarify.
 
That's pretty slick! Thanks for the link!

I end up cutting the factory mounts from the sheet metal, cutting off the threaded shank and drilling and tapping the stud to accept an M6x1.0 button head allen screw.



Then I made a mounting surface out of two pieces of 1/8" steel and cut them to fit just like in the picture in the Cognito link.



The mount isn't welded in yet in this picture but it gives an idea.



I haven't taken any finished pictures yet but I'm happy with how it turned out and it only cost me the price of some scrap steel and some hardware.
 
looks great although the design is quite weak unless you have a second gusset on the inside like stock
 
xb33bsa said:
looks great although the design is quite weak unless you have a second gusset on the inside like stock

There are two gussets per side. The shock mount passes through each gusset and is welded front and back on each also.
Once I decide where I'm going to mount my turn signals (and if I need to weld a nut behind/inside one of the gussets) I will also be boxing them in.
 
xb33bsa said:
draw a picture of #2 design i cant work it out
you could use the original top mounts and git rid of the acorn nut by simply cuttion off the threads and drilling and tapping for an m6 or m8 bolt then a nice ss button head and a ss washer could clean up the look
the oem mounts are way overbuilt, plenty strong ,nothing week about them

Also - thanks again for this suggestion! Hit the mark on what I was trying to accomplish.
 
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