Tim's XS project - 750cc rephased ported head titanium valve hot cam craziness

Re: Tim's XS project - October 2011 - ENGINE UPGRADES COMING :D

Here's the donor engine. The guy threw in the bike to help me move the engine ;) So who knows, might have another XS on the road at some point.

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Re: Tim's XS project - October 2011 - ENGINE UPGRADES COMING :D

I'm sure he's already added them, but if not you should ask you guy to add relief cuts to the intake manifolds to aid in retention. Don't need to be deep, just enough for the clamp to compress the coupler into the surface of the manifold a bit a bit.
May not need if you're planning to rack your carbs and provide a hard mounting point..
 
Re: Tim's XS project - October 2011 - ENGINE UPGRADES COMING :D

good point - will ask. I also have to source the right size tubing to connect the carbs to the intakes - always a pain in the ass. Any suggestions? Never seem to find that stuff up here.
 
Re: Tim's XS project - ENGINE UPGRADES COMING :D - AUG 2012 SALT FLATS OR BUST

give Z1 Enterprises a call. Even if you don't buy from them, they will know and are plenty helpful.
 
Re: Tim's XS project - ENGINE UPGRADES COMING :D - AUG 2012 SALT FLATS OR BUST

What's the outer diameter on those manifolds? You might be able to use a common size silicone coupler (turbo market). I've used straight radiator hose cut down to suit as well....
 
Re: Tim's XS project - ENGINE UPGRADES COMING :D - AUG 2012 SALT FLATS OR BUST


Just remember Overkill is good. I have a friend with 900cc XS(650) with an self made automotive plain bearing crank, titainium H-beam rods also self made, It's a water pumper, two added extra head studs, different valve angles, 14/1 compression, It is a race bike though. Yeah.. overkill is good.
Cheers, 50gary
Just need to keep telling myself the 750cc kit is overkill, even with the oversize intake valves...
 
Re: Tim's XS project - ENGINE UPGRADES COMING :D - AUG 2012 SALT FLATS OR BUST

Hey Tim, cool motor build you've got going on. I'm watching this with more than a little interest :)
 
Re: Tim's XS project - ENGINE UPGRADES COMING :D - AUG 2012 SALT FLATS OR BUST

Today was a good day. Head arrived from Ryan at 707Racing.com. Had to sit it on my 750cc MikesXS cylinders to see how they looked together.

You're looking at ported and polished intakes, oversize titanium valves, springs and retainers from a NASCAR engine, custom bronze valve guides, heavy duty stem seals and custom carb manifolds.

Let the parts porn commence ;)

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Re: Tim's XS project - ENGINE UPGRADES COMING :D - AUG 2012 SALT FLATS OR BUST

It looks Beutiful Tim, Just Beautiful. What carbs will you be running on this motor?
 
Re: Tim's XS project - ENGINE UPGRADES COMING :D - AUG 2012 SALT FLATS OR BUST

That, the rephase and the 750 setup should liven things up nicely.
I'll be paying attention to this one as one of my next bikes will be an XS650.
 
Re: Tim's XS project - ENGINE UPGRADES COMING :D - AUG 2012 SALT FLATS OR BUST

Everyone I've spoken too, including racers running XS engines in sidecars etc. all say 34-36mm VM's are the way to go, and most suggest 34. My BMW 750 is running with VM32's, so 34's are plenty big enough.

Seeing as I have good 34's on the XS now, I might start with those along with some bigger jets to see if they work well before buying another set.
 
Re: Tim's XS project - ENGINE UPGRADES COMING :D - AUG 2012 SALT FLATS OR BUST

I wonder, did you increase the exhaust valve size? Most common consensus is the XS 650 exhaust is too big from stock. I'm running new VM 34 roundslides on my street 650. We made the manifolds from scratch and they look almost the same as yours (why wouldn't they) and ported the head myself, stock valve sizes, stock cam, two into one headers open exhaust, with Boyer ignition. Looking back at your donor engine the carburetors on it are CV carbs not VM roundslides even if they are 34mm they will not likely give the same performance level as the VM's? My bike is not over carburetor-ed by any means. With a 750 and big valves I would use 36mm VM Mikuni or even flatslides? I have some TM-38 flatslides on my CX500 Honda.
Cheers, 50gary
 
Re: Tim's XS project - ENGINE UPGRADES COMING :D - AUG 2012 SALT FLATS OR BUST

mmmm... soooo sexy.

anyway... is it just me or should the valve seats be in contact more with the valve springs? seems only half of it is in contact...

Not really sure if that would be an issue.
 
Re: Tim's XS project - ENGINE UPGRADES COMING :D - AUG 2012 SALT FLATS OR BUST

Valve seats don't contact the springs...they contact the valve face inside the cylinder. If you mean the spring retainer caps, all is as it should be. ;)


Looks awesome, Tim. Can't wait to see more!
 
Re: Tim's XS project - ENGINE UPGRADES COMING :D - AUG 2012 SALT FLATS OR BUST

Yessir, that's mighty fine unobtanium parts porn, surely able to make even the most liberal members of the VJMC blush. Glad to see all of this goodness being mated together. With you going to the flats are you planning on making Barber this year as well?
 
Re: Tim's XS project - ENGINE UPGRADES COMING :D - AUG 2012 SALT FLATS OR BUST

Arnt the oversize valves gonna hurt your intake velocity? Looks really nice dude. Im going witht he 700 kit from hoosracing, 10.5-1 compression sounds really nice to me.
 
Re: Tim's XS project - ENGINE UPGRADES COMING :D - AUG 2012 SALT FLATS OR BUST

Isn't the 700 kit a big-bore of the standard sleeves?
Cheers, 50gary
 
Re: Tim's XS project - ENGINE UPGRADES COMING :D - AUG 2012 SALT FLATS OR BUST

I think the intake velocity will be good. I ported/polished the intake ports to match up perfectly with the manifolds which I machined to match up to the VM34's. The intake should be a nice long smooth tube from the venturi's to the valve heads. I even "sharkfinned" the aluminum bumps in front of the guides!
 
Re: Tim's XS project - ENGINE UPGRADES COMING :D - AUG 2012 SALT FLATS OR BUST

If you match the exhaust port to the exhaust header you don't have to run a gasket. I haven't ever run an exhaust gasket on mine. Keep up the good work.
Cheers, 50gary
 
Re: Tim's XS project - ENGINE UPGRADES COMING :D - AUG 2012 SALT FLATS OR BUST

Exhaust side hasn't been enlarged, just the intake side. I'm no engineer - Ryan from 707Racing (see his post above :)) did the head work and knows his stuff. Can't wait to see the crank and cam!

The donor engine is only being used for the bottom end - the carbs will end up in the trash along with much of the rest of the bike. Seeing as I am leaving my current engine intact, I'll probably hard-tail the new donor bike and put my old engine in it.

Will be running VM34's on the new engine. I'll likely test it out with my current VM34's before investing in another set. If I stumble across something more interesting for the new motor I'll grab them, but I have VM's on my XS650, my BMW R75 and my SR500, so keeping on with VM's makes some amount of sense.
 
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