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I'm using quite large rubber washer around the kick where it meets muffler so the hit is as soft as possible. This is how it was solved with the stock exhaust too, didn't care to figure out something more professional.
Well, the original built thread is over at xs400.com but I've gathered all the updating posts in DTT cafe racer section:
http://www.dotheton.com/forum/index.php?topic=33391.0
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