Just picked up my first cafe project!

Slantyface

Been Around the Block
Hello all!
Just just picked up my first project bike. Buddy had a 78' CB550 and I couldn't resist. Its mostly stock and I can't wait to get to work!
 
Forgot to ask. Do these bikes have any specific things to look out for? Any problems that they are known for?
 
Uhhh...actually no...
Supposedly the bike was sitting for about a year before I picked it up.He told me he drained the gas, but who knows. The battery was completely dead when I got there and it wouldn't kick start. I put a new battery in it yesterday, and as of right now all it'll do is spin over. Won't even hit once. I'm planning on checking plugs later since that's easiest. I'm hoping its not a carb issue...
 
Cam chains and cam lobes are made of chocolate give them a good check cam chain tensioner blade and tensioner and give the carbs a good clean usual Jap stuff really...
 
Get the factory service manual and tune it up 100% stock before changing, modifying or building anything.
Join sohc4

These bikes need a charged battery to start from a kick.
 
surffly said:
Get the factory service manual and tune it up 100% stock before changing, modifying or building anything.
Join sohc4

These bikes need a charged battery to start from a kick.

+100
 
So... Here's the sitch
put a brand new lithium shorai battery in. No dice. Turns over really well, at least until I drained the battery. Pulled the plugs, they smell like gas, so I would assume that at least some is getting in there. While I had them out I just went ahead and replaced them and tested spark. All four fired like a champion (ha ha get it?) I checked the air filter and its a fairly new Uni, and the breather box is clear of debris so I assume everything is good there. Pulled the tank off and gas runs out of the petcock so i wouldn't think that couldn't be it either. I could feel poofs when testing the plugs, but I guess I'll test compression tomorrow...I'm trying to avoid pulling the carbs, but its kinda looking that way...
 
Ugh. I was afraid somebody would suggest that. So I'm guessing I'll be needing to pull the whole shebang off and disassemble?
 
Manual...
Check everything in order with the manual.

Safe bet at some point you will need to open the carbs.
Don't cut corners, get OEM kits, NOT K&l or other aftermarket junk.
Think about spending a few extra bucks on brass too.
Really can't stress the not to cheap out thing. If you can't afford some money to make it run right then re think things...
Do the tune up right the first time and save yourself from chasing your tail for a while.
 
If the carbs have sat, your fuel jets are clogged.

The '78 CB550 I built had round slide carbs. I'm assuming yours are the same?

Anyway, if you are determined to simply see if the bike will fire, do this.

1. Kick it and listen for it to make hollow air-glugging or flapping sounds. This means that the valves are opening and closing and that the resistance you feel isn't just lack of oil. Hahahaha.

2. Assuming the engine DOES have oil in it (regardless if it smells like petrol or paint thinner) then you can start it for a minute but don't rev it, just confirm it's lighting. Do this by pulling the airbox off the carbs and squirting a few DROPS of fuel into the openings.

Leave the airbox and boots off. Squirt tiny drops in, just enough to get it wet, then light it up. Do NOT squirt while turning it over. I use a small syringe with a hypodermic needle that I squared off. It's great for getting a fine stream right inside the carbs without turning it into a lighter-fluid soaked grill ready to flame-broil.

The bike will burn off the vapors from this petrol even if the jets are clogged. I just did this on a Ninja that's acting...like a turd...just as a post-70's bike would.

As mentioned, just replace your cam-chain and cam-chain tensioner face...plate...thing. Very simple rule to live by.

Get an impact driver. Don't ask. Just do it.

Here was my project about one year ago today! Don't ask about the appearance or condition of the bike. I only do what I'm paid to do. If you don't want to take advice and you make half-assed payments, you get half-assed work...
 

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Alright. Thanks alot guys. Much appreciated. I'll check into getting a manual today. Guess I'll pull the carbs and rebuild. Now would probably be the best time to address the menagerie or oil leaks...
 
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