Suzuki GR650 - back to work...

Re: Suzuki GR650- 2-6-11

Thanks Mike- first thing I did after taking the pic was toss them in oil

But got the plates installed and buttoned up the right side of the motor. Had a little disagreement with 2 bolts, but a hammer and a tap cleared everything up.
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Re: Suzuki GR650- 2-6-11

Hahaha! I love you guys.

Got the front sprocket on today but didn't get a pic. I did however, paint the rear sprocket and got a picture of it.....
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Re: Suzuki GR650- 2-6-11

Totally bummed- I stopped over to see my neighbor today and found out he didn't even start working the dent out of the tank. He asked when I needed it and all I could think was "sooner rather than later".

Oh well. I still have plenty to do even without the tank.
 
Re: Suzuki GR650- 2-6-11

Big Rich said:
Totally bummed- I stopped over to see my neighbor today and found out he didn't even start working the dent out of the tank. He asked when I needed it and all I could think was "sooner rather than later".

Oh well. I still have plenty to do even without the tank.


Hope you get your tank back soon...am looking forward to results from this build.

For myself am wondering what you would think about mating a DR 600 (SP 600 in USA)
frame to that same engine you are using...GR 650... :o
(somewhat of a chopped flat tracker.)
I got the frame with suspention and wire wheels from the DR (300$) ---steep---
I Am getting the GR engine saturday(75$)----cheap---

What tank would be nice for this project?
 
Re: Suzuki GR650- 2-6-11

Hmmmm. Only problem I could imagine would be the height of the motor fitting into the frame. Of course, I'm sure it's not a bolt-and-go project......I have heard of some folks on the gstwins forum transplanting dr650 and GR650 motors into a gs500- so anything is possible?

But given the opportunity, I would never use a steel tank again. Either plastic or aluminum but that slims down the selections pretty quick.
 
Re: Suzuki GR650- 2-6-11

:o ALUMINUM tank........you have my attention, what bikes came with an alloy tank???

Bolt on stuff is for catalog racers, I will post some pics early next week
 
Re: Suzuki GR650- 2-6-11

Alloy tanks that look right are tough to come by from stock bikes, for reasonable money at least. A good number of ones that you'll find are from MX bikes. Cool for a tracker I suppose. Depends on your final vision.
You could always call Sean at RocCity and talk to him about fabbing up a new alloy tank to your specs. He does some great work.

By the way... Looking great Rich!
 
Re: Suzuki GR650- 2-6-11

Not really an update. Ok, not an update at all. But I wanted to let the other GR owners to see this blog if they haven't already:

http://bubblevisor.blogspot.com/

The author owns a GR650 and tends to find a lot of other GR's from all over the place.

But I will be updating this build within the next couple days!
 
Re: Suzuki GR650- 2-6-11

Got some led's for the instrument cluster. Here's the normal backlight:
IMGP2804.jpg



Back lighting and high beam indicator:
IMGP2805.jpg



and the back light and the neutral indicator:
IMGP2806.jpg
 
Re: Suzuki GR650- 2-6-11

That's a great idea, Rich. I may need to steal that for a build!
 
Re: Suzuki GR650- 2-6-11

Thanks guys - it was out of necessity though. I had planned on putting the indicator lights in the original handle bar mounts but could't get everything to fit properly. So, just drilled out some 1/2" holes in the back of the speedo and plopped them in there.


So I've been thinking about the wheel situation some more. Since I never planned for this bike to be a "vintage cafe replica" I don't feel that 18's are needed front and rear. Spoked wheels are a must now (since the damn mags I bought won't fit properly with the brakes). I have a 16" rear with the stock 130/90 tire on it that will swap right over and I can take an 18" aluminum wheel and spoke it to the original hub. Should be able to get a 100/90 tire up front depending on the width of the wheel.


And last but not least, I've decided on a paint scheme once I get the tank back. The headlight and front fender will be painted to match the seat and tank as well. But here's a couple pics of what I'm thinking:
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Re: Suzuki GR650- 2-6-11

Front fender just came in today!


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The "skirt" on the rear is getting cut off and you can see it's not the best taken care of.......oh ya, it's just resting on the front tire in that pic.
 
Re: Suzuki GR650- 2-6-11

Now that winter is on it's way out, I decided to finish putting insulation along the walls of the garage. Got that done and started laying down the last bits I had on the ceiling when a board snapped.....hand went through the ceiling but luckily my chest landing on a rafter and broke my fall. And on that note, I called it a night and trimmed the front fender a little bit.


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Re: Suzuki GR650- 2-6-11

Thanks for testing to make sure gravity still works. Usually that is my job. At least it gave you an excuse to get the fender looking so good.
 
Re: Suzuki GR650- 2-6-11

Love the light in the gauges and the fender Rich! It all looks great! Hope you did not hurt yourself on the fall!
 
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