Freshening up...

guitargeek

Been Around the Block
To recap, I tore off my top end last week:

http://www.youtube.com/watch?v=HifnMGOrIuI
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I'm glad I decided to tear into this thing, turns out one of my cam chain guides is broken.

Not worn out, broken, like rent asunder:

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I found the little piece in the oil pan.

Who knows how long it's been like this? Probably as long as I've had it! I think it says something for the mighty KZ platform that I could ride it this way for years and it never complained...

As soon as I got home I found another one on eBay, snagged it for $15 on a buy it now. Hopefully that'll show up soon, and in the meantime I plan to thoroughly clean the head, block, pistons and pan. Maybe I'll do some light porting, just to clean up casting flash & such, nothing radical.

Also, remember how I told you guys the story of finding this bike buried in a sand dune? Well, when I was pulling the block, I found more of that sand! A little of it fell down inside the engine, but I dropped the pan and ran most of a big can of WD-40 down through there, so just cross your fingers...

Meanwhile, my back hurts & I'm tired! I predict that I'll be crippled up tomorrow...

A couple days later, I worked a deal with a buddy in Kansas, then drove up there. It was a good haul:

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This bottom end has a LOT fewer miles on it than mine.

Last night I pulled my bottom end, and damn near pulled my back:

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Oh, my back...

I'll go back later today and finish stripping the frame, then start selectively detabbing and prepping it for paint...
 
Nice work! That is an sweet tank ya got there. Did you lower the front end or do those fork tubes come that way stock?
 
I decided that if I was going to remove my engine, I might as well take my bike completely apart and repaint the frame.

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I took the plunge and started detabbing tonight:

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There's no going back now...
 
guitargeek said:
I decided that if I was going to remove my engine, I might as well take my bike completely apart and repaint the frame.
There's no going back now...

Nice work, I like the Spectre too, very clean
 
patricke9 said:
Nice work, I like the Spectre too, very clean
Thanks! That's my buddy's bike, he bought that in boxes a couple years ago and we spent the summer putting it together. He paid me in steaks and beer, it was a great time!
 
Last night I pulled my bottom end, and damn near pulled my back :eek: :eek:

Look buddy, we don't need to know what you do to yourself when you're alone with your bike in the garage!!! ;) ;) ;D
Keep the pics coming, nothing like a photo journal to keep us updated on the progress....... but you can leave the bottom end pulling ones out!! :D
 
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The frame's about 85% detabbed, but I ran out of sanding disks, so I gotta get some more before I can finish that part.

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Meanwhile, I'm test fitting the seat, trying to figure out how best to attach it to the frame so as not to get poked by any bolts...

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I called around and found a sandblasting kit at the local Tractor Supply, like $20 and the media is $7 for a fifty pound bag.
 
Tonight I tweaked the battery box a little and dropped it into the rear frame loop:

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After that, I scrubbed various electrical components with dish soap and very hot water:

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Guess which tool I've used the most so far in this venture.

It's not the grinder or saw, none of the wrenches or even a hammer...

It's this:

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where did you get that seat? i like the racer style of it. looks like one of the seat i saw at Deus.
nice work with all the cutting. is that sandblaster have a cabinet? or do you just blow media everywhere?
 
dcmspikes said:
where did you get that seat?
eBay, it's an old Airtech Streamlining racing seat. I've looked on their site, but it seems they no longer make this one...

i like the racer style of it. looks like one of the seat i saw at Deus.
It's an actual racing seat from an actual racing bike that's actually been raced and crashed and patched and raced and crashed and patched. It had two dozen holes in it when I got it...

nice work with all the cutting.
Thanks!

is that sandblaster have a cabinet? or do you just blow media everywhere?
Not a cabinet, just an open air thing. I'll do the work outside. I live in the sticks, so I don't have to worry about any complaints from neighbors. I'll wear a respirator and have a fan at my back to blow the dust away from me and the work piece.

I might build a cabinet for it later, though. There are a lot of times when I wish I had a blast cabinet...
 
I broke out the oxyacetylene torch and heated up the tabs on my pre-crashed crash bars (they were like ten bucks for the pair, too cheap not to buy) and straightened them out.

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Looks great. Food for thought... I've always heard the intake tract should remain coarse to add atomization and prevent "pooling" of gas while the exhaust should be smooth for flow.
 
I cleaned and polished my valves. I used my drill press, an X-Acto knife for the worst of the

deposits, then emery cloth and 000 steel wool.

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