'77 CJ 360t - Done...for now...

ncologerojr

Coast to Coast
DTT BOTM WINNER
I started this project and posted a build thread a few months back. Then the summer came and my update slowed to a halt. So here is take two for my build thread...

I picked up this rusty, non-running cj360t for $200 in the beginning of summer. After a few hours of cleaning/tinkering and a battery it fired up. I drove it around the driveway, then started stripping it down.

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After shaving some weight off the frame it was ready for metal work. Also not my crappy little temp workshop! Moving from a ok house with a nice garage to a nice house with no garage is a strange transition..

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Re: '77 CJ 360t - Take Two

Next I fiddled around with some different ideas for a seat cowl. I wanted something a little different than the traditional round hump, I'm happy with the results. Here was the build process.

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Re: '77 CJ 360t - Take Two

The next steps were pretty self explanatory. Dent and smooth tank (there was also a good size dent to be puled), smooth and paint frame and weld in battery tray.

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I will post some finished pics of the battery tray and hold down soon. I also welded in a tray under the seat area to house electrical components.
 
Re: '77 CJ 360t - Take Two

How she sits now. The tank still needs some wet sanding to match the seat.

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More to come...
 
Re: '77 CJ 360t - Take Two

My goodness that tail section is beautiful! Can't wait to see more progress.
 
Re: '77 CJ 360t - Take Two

Your CJ is looking very good my friend. Nice job on the knee indents.
 
Re: '77 CJ 360t - Take Two

It does look great. you may consider adding a stiffener between the frame rails at rear shocks. most guys do the hoops for cafes, I added a heavy piece of bent flat stock, doubles as a seat support for my brat style seat.
Bookmarked!
 
Re: '77 CJ 360t - Take Two

Great job on the seat! Looks great!
I have to second what Trek97 said. You should have something to tie the 2 frame rails together to add some stiffness to the frame.
 
Re: '77 CJ 360t - Take Two

teddpage said:
Great job on the seat! Looks great!
I have to second what Trek97 said. You should have something to tie the 2 frame rails together to add some stiffness to the frame.

Thanks for the input. There is a stock crossmember there right now, and I also have something planned to tie the ends together and also support the taillight. ;)
 
'77 CJ 360t - Take Two

The build was temporarily put on hold while I moved into the new house during December. This project was born in a temporary garage. (You can see tell in a few of the progress pics lol) needless to say its hard to produce good work in that space. But good news is the bike is in its new home with a little extra room to work..

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Current task is wiring. I'm debating weather to modify stock or make a custom harness...
 
Re: '77 CJ 360t - Take Two

Do I spy a WRX in there too? Fellow Subaru man here. Are you on NASIOC? Also, I would give a kidney for a garage like that right now.
 
Re: '77 CJ 360t - Take Two

nice bud. now just toss in a little heat and a/c. it will be much more comfy.
 
'77 CJ 360t - Take Two

PjkF said:
Do I spy a WRX in there too? Fellow Subaru man here. Are you on NASIOC? Also, I would give a kidney for a garage like that right now.

Yep '12 WRX, I had just pulled it in to fo an oil change, install some RA mud flaps and a JNA lip. I'm on nasioc with the same name. The garage sold me on the house lol. Always good to meet a fellow subaru guy!
 
'77 CJ 360t - Take Two

trek97 said:
nice bud. now just toss in a little heat and a/c. it will be much more comfy.

Threw in a propane heater the other day, gets the job done. Much better now lol.
 
'77 CJ 360t - Take Two

Now that I'm all cozy in the new place it's back to work. I needed to tie the rear frame rails together, but I didn't want the traditional style hoop with the tail I made. Unfortunately, I don't own a pipe bender yet. But I did have a plan.
I started with one of the rear peg mounts that I had lopped off the frame, and cut it in half in the middle of the bend. I adjusted the angle of the cuts until they sat the way I wanted. Next I cut each piece to the right length. Then welded to two pieces together, and welded to the frame. Strong, subtle and free. I'm happy with it.

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