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Rick Denoon will hook you up - http://www.denoonsp.com/
I've got one and it works well. He makes all kinds of nice 400f parts.
You do have to drill the case so if that's a problem for you then it won't work.
Lookin good man! I'd personally find another head. Probably a lot cheaper than trying to fix that. BTW you'll love the 466 kit from eBay. I just broke mine in. Pulls hard and I still have the stock cam, although a lot of other modifications.
My gasket was baked on as well. PIA! Do not scrape it off with anything that will gouge. I used a dremel abrasive buff tip http://www.dremel.com/en-us/Accessories/Pages/ProductDetail.aspx?pid=511E and the gasket came right off.
Nice and clean! Definitely try to put the pistons in and compress the rings by hand. I found it way easier and less stressful than hose clamps and a rubber mallet which just doesn't sound like a good idea. I even had minimal taper on my sleeve due to the overbore to 466 and it wasn't that hard...
Long time since posting but the bike is finally together and running amazing. This thing is crazy fast compared to a stock 400f. I'm still dealing with a few carb tuning issues but nothing completely unexpected with a modified engine/carbs/open tuned exhaust.
The engine definitely runs HOT...
Got the wire harness all wrapped up, headers installed, filled with brad penn 30w break in oil, side stand installed and domino push/pull throttle hooked up. Just have a few more things before first start up! Like getting fuel line. The little things.
Trimmed the fender to fit the dual calipers.
Fits nice and tight. I may trim a little or try and lower and hug the front wheel a bit more but that can wait..
more progress...
headlight ears are nice and small, which will bring them in closer to the triples for a tight compact look. I wanted to use the stock headlight bucket but it was too wide
I ended up trimming them down to fit, then reenforced the inside with about 6 layers of...
I've had my 75 honda CB400F for 8/9 years and after the head started leaking a bit and also finally finding an original YRS Yoshima exhaust I decided to tear into the bike and bore out to 466 along with a lot of other fun things. The bike isn't quite done yet and I have a link...
http://www.anthonybrospowdercoating.com
He's super good and meticulous. He'll mask anything and everything that needs to be and can get a lot of colors. Good prices for the quality too.
I'm in Brooklyn too and believe me I searched. There are a lot of powdercoaters but they're all automated shit shows. I was recommended http://www.anthonybrospowdercoating.com/ and got some parts coated right! Not in Brooklyn but not too far away in Warwick. I drove but I'm sure you can ship...
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