1958 Enfield/Indian Trailblazer - Kustom Cafe Racer Project

This thread is doing me no good at all ................... ;) Every time I look at that engine, it just makes me wish I had ANY of my Connies back !

Last year there was a basket case Connie at the Stafford Classic Bike show .. stupid money as far as I was concerned, but the guy also had a spare engine which was "only" £250. Yes kicking myself even more after following your build ! I've even got a spare BMW Airhead frame kicking around somewhere.

Re: phoshpor bronze guides - they're the ones you could buy "undrsize" and reamer them to your valve stem size. I wouldn't mind a little side bet that Bullet guides wouldn't be far off. Even stock size guides needed to be reamered after installation [ simple hand reamer ].

We used to have some ace ref: catalogues in the UK before computers and such - pages and pages of "stuff" to compare as alternates.

Pistons, bearings, valves, guides, [ Tranco ? ]. springs. etc. In the 50's and 60's most of the major manufacturers simply trawled the part manufacturers for suitable parts, rather than make their own.

In the 60's I got a bit of a name for being a Connie specialist and built many road engines - and a few race engines too. There's nothing on the Connie you can't tackle yourself or with the help of a tame machine shop. Once you go to a "specialist" is when the cost goes up dramatically.

Don't be frightened to check the Indian / Chinese sources - a great deal of the parts sold in the UK / EU now come from there, even though they are sold off as specialist parts.

BTW - 37 3/4" from the ex. valve head to the end of the exhaust system is the optimum - looks right too.
 
I changed my exhaust on lunch. The bike had amazing low end torque but was a pooch up top. So I cut the exhaust off at the junction where it was 2" wide. Then I took a piece of 2" exhaust pipe from the scrap pile out back then smashed it oval to match the collector. Bike is performing really good now. Just need to get the timing and carb dialed in.

http://youtu.be/f0uJiGM8NKg
 
And if you don't mind me saying - looks a whole lot better too ! Slight kick up at the rear - level with bottom of shock would do it for me.

Damn - now I've heard it running, I might just have to look up the guy with the engine for sale !

Your solution for the clutch cover is much the same as my last Connie - except I had pretty much the whole clutch exposed.
 
That's so awesome.. i wish ypu could find interceptors/constellations in sweden but the few that were sold here are either scrapped or collectors items..
 
Thanks guys. Beach I also have a '59 Enfield/Indian Chief that I'm going to chop after I get my performance motor built. But I want to get to Bonneville with the new motor before I build the next bike.

Here's a video I took after work.

http://youtu.be/kSfpy0anocQ
 
I put this video together today from some footage I took with my phone. The audio came out great!


https://www.youtube.com/watch?v=Q1ZnHlEXUFU&feature=youtu.be
 
So, I've been having problems with detonation. When I time it where it's supposed to be it detonates badly when hot. I suspected it to be due to increasing the cylinder pressures to 150psi per side, which is part of the problem when trying to use 87 octane fuel. So I did some research and threw a gallon of E85 in the tank and it made a big difference, but as soon as it got hot again it started detonating. And then while fucking around with the timing for an hour, I tickled the carb and the fuel pretty much vaporized as soon as it came out. Grabbed the carb by the intake side and damn near burnt my hand with latex gloves on. So I need to get a thermal spacer for that bitch and I think I'll be back in business.

Oh wait. No I won't, because now my transmission is taking a shit and needs a rebuild too and I'm flat broke. Well, at least I still have 1st-3rd. ;D
 
Carbs are not supposed to get hot! Nicht! Even w/o thermal spacers.. i ran my old triumph with just a couple of homemade stainless manifolds, never a problem. 150psi sounds like normal comp?
 
It was lean, but I already rejetted it and chopped and plugs were good. And original compression was only about 125psi before, 90psi on the right cylinder with a bent exhaust valve. Keep in mind I have cast iron barrels old British aluminum heads. On Hitchcock's site they actually offer the thermal spacers and list them as for "improved cooler running". These old cast iron RE's are known for running on the hot side, one reason so many have seized over time.
 
Yea i also had cast iron cyls and alloy head.. but if you keep going up in jet size until you dont have detonation, maybe retarding ignition slightly?
 
Carbs will always get hot if you run the motor.
Normal temp will be around 170~200F or more (I forget where I read that? ;D )
evaporating fuel will cool them a little but not as much as you would think.
Only time they run cold is temps below freezing and high (ish) humidity.
Only ever had slides freeze open twice, life got real 'exciting' real quick both times ;)
 
I've had the timing everywhere up to 35°, factory is 34°, and once it's hot it doesn't stop detonating until under 30°. But I just picked up and installed a thermal spacer on the carb, hopefully that helps.
 
Well, sometimes being a persistent stubborn son of a bitch pays off. 8)

Low and behold, I finally have a descent tune on the bike! Actually,a pretty good tune. And for optimism? 4th gear came back to life. :D I still have a few odd and ends to button up, but I believe the bike is damn near dialed in now.

After work, I fired up the bike and started tinkering. Timing was still off, but now that I have a solid reference mark, and TDC marked on my exposed stator and rotor, it didn't take long to correct it. 3 tries to be exact, moving the ignition rotor only about .5mm at a time. I gave up on the timing light and decided to just load time it on the road. After the 3rd change, she was purring beautifully. Nice crisp power from take off and just a load of torque. I wasn't pulling more than half throttle, and she was taking off twice as fast as my Subi floored. In fact, when I got back in my car to drive home I thought to myself "when did my car get so slow?" ;D Now that the timing is completely dialed in, after I run this tank of gas thru and get a fresh mix of 91/E85 blend I will do some plug chops and get the carb dialed the rest of the way in, tho I'm sure it is damn close to where it needs to be.

As for the trans? At first she was still acting stiff and hard, and after a few miles on a back road I tried to shift into 4th but it didn't want to go. There wasn't any traffic so I just left the clutch engaged while between 3rd and 4th and put pressure on the shift lever. It moved a little, then a little more and then PRESTO! She went in! And as soon as it did go into 4th, the trans freed up and starting acting "normal" again.

Happy, happy, happy day. :D
 
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