1976 Honda CB550 Charging Question - Low Idle Voltage

titan5699

Been Around the Block
Hello everyone,

My bike seems to have a charging issue at low idle. Here are my voltage numbers:
-Bike off, battery connected to bike - 12.4V (which I believe is normal) Although there does seem to be a bit of parasitic draw that I have to figure out
-Bike running at idle, around 1,100 RPM - Low voltage (I believe low 11's)
-Bike running at 2,000 RPM - Just starting to reach 12V

I can run the bike for quite a while staying at high speeds without any issues, but I have had problems when I let myself go too slow around town for too long.
I know when running, there should normally be around 13V, and shouldn't be below the 12V mark, but it takes me all the way up to 2K RPM to reach 12V.

I have replaced the stock regulator and rectifier with a 2-in-1 unit from Rick's. I seem to have the same results as I did on the stock pieces.
Also, I know the regulator is suppose to regulate the voltage while the RPMs move up and down, but one thing I have noticed is that when I rev it, the headlight will get brighter, then dim again. It doesn't get extremely brighter to the point where I worry about blowing the bulb, but is some fluctuation with the headlight normal?

I've heard with these older bikes, they don't like to charge at idle, but should it be THAT low at 1,100 RPM?

I'm not entirely familiar with the charging system on these bikes. I just want to make sure I'm not chasing a problem that doesn't actually exist and is just normal behavior for these bikes.

Thank you very much. Please save me from this headache and worry this issue gives me.
Take care everyone.
 
Seems normal to me. You should break 13V around 3000 RPM when measured at the battery terminals.
 
Welcome to the pains of CB550 ownership! Yes, these bikes had poor charging systems right from the factory. There are a few tests you can do on the alternator itself to make sure there isn't a short in the stator or field coil. Download the following flow chart from electrosport. It helped me.

https://www.electrosport.com/media/pdf/fault-finding-diagram.pdf

For tests specific to your bike, download this service manual and go straight to the charging section.

http://www.dotheton.com/downloads/CB500-550_Manual.pdf

My bike was out of spec so instead of buying another used stator and field coil, I had mine rewound with beefier wire.
 
dualitymike said:
Welcome to the pains of CB550 ownership! Yes, these bikes had poor charging systems right from the factory. There are a few tests you can do on the alternator itself to make sure there isn't a short in the stator or field coil. Download the following flow chart from electrosport. It helped me.

https://www.electrosport.com/media/pdf/fault-finding-diagram.pdf

For tests specific to your bike, download this service manual and go straight to the charging section.

http://www.dotheton.com/downloads/CB500-550_Manual.pdf

My bike was out of spec so instead of buying another used stator and field coil, I had mine rewound with beefier wire.


HAHA! well at least I know Im not the only one.
Thank you for the info, I will definitely check it out. My next idea was to check the voltage coming directly from the stator to see if that the issue..
YYAAAAAA ELECTRICAL PROBLEMS!!!! WOOHOO.. ::)
 
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