Sin City 400-CR *FINISHED PICS!!!!!!! VIDEO *****PAGE 9

  • Thread starter Sin City Cafe Racer
  • Start date
Re: Sin City CM400 Cafe Racer *NEW PICS*

Sorry it took so long to get back to you on your questions Frankenfe. I have been busy finishing the bike and finished it yesterday. I came here to post pics today and seen your post so I will answer them now before I post the finished pics.

The shocks are sold as 13.5"... but they do have alot of adjustment in them. Right now I have them adjusted to 13.5" but I do want to lower them down to 12.75-13.0". The problem with where I live is that there is sand and salt all over the roads so I have to wait until the roads are clean before doing so. I always have concerns with the rear tire contacting the liscense plate frame. So I will slowly decrease ride height to make sure there is enough clearance.

I have no concern with chain swingarm contact. The reason I don't is the angle of the swingarm has not changed. When I re "engineered" (I use that term loosely) the rear sub frame, I kept the swingarm attached and at the same angle in relation to the frame. All changes made to the sub frame don't affect the swing arm directly. Now I know the shock angle has changed and of course with the new shocks the compression factors also change. But these shocks are definitely more stiff than stock and will provide for less compression. To be sure of my work I also removed the shocks with the chain attached and moved the swingarm through the range of motion and did not have any clearance issues.

The carbs were bought as a kit from a distributor that I use for the business. They start out life as a sudco kit but are jetted for the cl360 application. Jetting doesn't concern me because I can jet myself when the time came. *so far the jetting seems to be good. I went through the gears easy on the dyno and no carb jetting issues appeared. BUT the road will be the true test, just know that the jetting is good enough to get you in the ball park and definitely on the road.

As you know the manifolds that came with the kit do not fit perfectly. The mounting holes are off a bit. Originally I had not planned on using or making carb spacers so what I did was put the manifolds on the bridgeport and mill slots for the mounting bolts. The manifold I have are aluminum with rubber coating. So even with the slots it is a strong solid and rigid mounting. Had I known I needed the spacers I would have made them so that the holes on one side would fit the manifold and the other side would fit the head. Either way it works fine and I have no concerns with the slots.

The rear sets.... I have no concerns with pedal length and lever force. I made sure to adjust the pedal so it was in a good spot for the riders foot. There are plenty of bikes out there (stock and modified) with drum brakes and short pedals. I believe that the longer pedals are a product of drum brakes having alot of movement required to activate the brake. I just made sure to put in the time and get the linkage adjusted so that it requires the minumum amount of movement. Also the tab I welded on the pedal was welded so that it pulls the brake arm forward rather that up and forward. This gives the maximum amount of leverage on the drum.

Your last question is a good one but for me it was for a different reason. Like I stated earlier I didnt have any concerns as far as force. But I did have a concern about the fact that there is now effectively 2 different pivot points. One for the swingarm and one for the rear brake. As the suspension goes through its range it does change the distance because they are moving at different ratios. Because of this I did some testing with the shocks off and the change in distance was minimal and didnt have any substantial affect on the adjustment. What I did have to do was put a stop on the rear brake pedal so that it would always return to the same position.

Thanks for the questions and I hope I helped. Dont hesitate to contact me with any more questions
 
Re: Sin City CM400 Cafe Racer *NEW PICS*

The bike is finished!!! The last week was spent doing final adjustments, chasing electrical grounds (powder coating hinders good grounds), Synchronizing carburators, making control cables, and other misc little things.
 

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Re: Sin City CM400 Cafe Racer *NEW PICS*

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Re: Sin City CM400 Cafe Racer *NEW PICS*

Sin City. Thank you very much for your response.

To clarify one thing..

Where the mounting flanges the ones with 60mm Hole spacing that you "Slotted" to accept the 67mm stud spacing? ..Uh oh.... ding ding ...I just got email I bet its your new pic post gotta go look.
 
Re: Sin City CM400 Cafe Racer *NEW PICS*

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Re: Sin City CM400 Cafe Racer *NEW PICS*

still more
 

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Re: Sin City CM400 Cafe Racer *NEW PICS*

Frankenfe said:
Sin City. Thank you very much for your response.

To clarify one thing..

Where the mounting flanges the ones with 60mm Hole spacing that you "Slotted" to accept the 67mm stud spacing? ..Uh oh.... ding ding ...I just got email I bet its your new pic post gotta go look.

Yes those are the ones
 
Re: Sin City CM400 *FINISHED PICS!!!!!!!!!!!!!!!!!!!!!!PAGE 9

Absolutely Beautiful..But you know that...... a lot to be proud of...

Back to picking your brain.

In one of your early pics with the carbs mounted the flanges do not appear to be "slotted" or appear to be oem flanges. at this point had you only "Ovaled" the holes 60mm spacing to to fit the 67mm stud spacing?
 

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Re: Sin City CM400 *FINISHED PICS!!!!!!!!!!!!!!!!!!!!!!PAGE 9

Are you going to..

A) Leave chokes alone?
B) Install a Dual Choke Cable Kit Like Below?
C) Fab your own

I am almost wondering if the right side carb's choke lever could be bent to access from right. It would change the Push Down Pull up actuation but....
 

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Re: Sin City CM400 *FINISHED PICS!!!!!!!!!!!!!!!!!!!!!!PAGE 9

Holes were slotted in that pic. One side of the manifold is slotted through the other side only ovaled. I am leaving the chokes alone for now
 
Re: Sin City CM400 *FINISHED PICS!!!!!!!!!!!!!!!!!!!!!!PAGE 9

Link to initail start up of motor

http://youtu.be/nCgNsjQRwYE
 
Re: Sin City CM400 *FINISHED PICS!!!!!!!!!!!!!!!!!!!!!!PAGE 9

SC this bike is poetry in motion. So sleek, the colors are bold, great graphics, everything just comes together. A fantastic job all around. Is this a keeper or are you going to sell it?
 
Re: Sin City CM400 *FINISHED PICS!!!!!!!!!!!!!!!!!!!!!!PAGE 9

Wangofree said:
SC this bike is poetry in motion. So sleek, the colors are bold, great graphics, everything just comes together. A fantastic job all around. Is this a keeper or are you going to sell it?

Thanks Wangofree, The bike is for sale. I am starting another project next week. 1966 Honda CL160 scrambler. I would love to be able to keep all the bikes I build but I have ambitions with this business and that means selling the bikes. Hopefully someday I will be able to keep all the bikes that I build ;)
 
Re: Sin City CM400 *FINISHED PICS!!!!!!!!!!!!!!!!!!!!!!PAGE 9

DesertLab said:
Great job on the build. Bike looks great!

Thanks DesertLab
 
Re: Sin City CM400 *FINISHED PICS!!!!!!! VIDEO *****PAGE 9

Could you please give us your riding impressions of the modifications vs the original setup? I'm curious if the bike handles better and if the carbs made the engine peppier under load. I can already tell that it sounds great.
BTW, What did she do on the dyno?

Thanks.
 
Re: Sin City CM400 *FINISHED PICS!!!!!!! VIDEO *****PAGE 9

tsbigdog said:
Could you please give us your riding impressions of the modifications vs the original setup? I'm curious if the bike handles better and if the carbs made the engine peppier under load. I can already tell that it sounds great.
BTW, What did she do on the dyno?

Thanks.

I will definitly give some riding impressions and handling when the roads in the northeast are free from salt and sand. Probably early april..ish.
I am expecting the bike to handle alot better than original for a couple reasons. And I do realize that what looks good on paper does not always translate into real world riding but some of the things the bike now has going for it are.... better tires and profiles, lighter overall weight, more frame rigidy, more rigid top triple tree, more aggressive riding position. The negative is that the bike has a slightly higher center of gravity. The battery sits higher, But I also removed alot of weight by getting rid of the stock seat/turn signals,fender etc etc. So that might be at a minimum. Riding impresions will come eventually.

As for the dyno tuning, I only ran the bike though the gears to make sure eveything was functioning properly and made a couple small adjustments. I wont do any hard pulls until a bike has at least 500 miles of shakedown on it. There is just too much that can go wrong to justify doing that from my perspective.
 
Sin City, Thanks for all the info. Good luck on the Sale of the 400CR, and your business venture. Hopefully you will do well enough to buy them back someday!

Still curious about what jets/setting you settle on. Also VERY curious what a set-up like ours can produce.

I have made some progress on my VM install, If you are curious ck out my thread. I did do a few things a little different.
http://www.dotheton.com/forum/index.php?topic=20018.130
Thanks again.
 
I wanted to show you guys a couple small details that I was able to do while finishing up the bike. As you all know no matter how nice a bike you build the big difference always end up being the little finishing details. While I was waiting for the final powder coating to get back to my shop I had a few days to kill so I was able to tackle a couple small details that I had thought and mulled over during the course of the build.
The first was I wanted to do something with the key access to the gas tank cap cover. I had an aftermarket key switch that I wanted to run on this bike but didn't want to different keys to operate the bike. So I designed and made this little gizmo. I drilled out the original key housing and made an aluminum shaft to fit into the housing and attached the nylon piece that locks into the spring clip on the tank. The top of the shaft (the part that is seen) is hollow. This is the vertical part of the shaft. Inside this shaft is a spring and ball bearing. The horizontal part of the piece is solid with a small notch in the center. When the horizontal shaft is put inside the verticle shaft the spring and ball bearing are depressed until it reaches the notch which keeps the horizontal shaft centered and also keeps it from moving around.
 

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