The Poor Boy - A Tale Of A CB550- New Electrical

Re: The Poor Boy - A Tale Of A CB550- GOT THE TITLE BUDDY!!!!

Good News, Rings are all good. I pulled the head off and it there were all there. I made a new gasket and torqued it down. Having a weird issue with the cam chain. Usually its a PITA to get it on the gear (which is was) but it won't slide on to the shaft. I need another 1/8 of an inch. I'll get it figured out tho. Something simple, I'm sure.

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Re: The Poor Boy - A Tale Of A CB550- GOT THE TITLE BUDDY!!!!

Make sure you 'flatten' the chain tensioner before putting the head back on.
It cn be done with the head on but it's a lot more difficult (back tensioner all the way off)
 
Re: The Poor Boy - A Tale Of A CB550- GOT THE TITLE BUDDY!!!!

Yep, I forgot to add it's real good news that your assembly wasn't at fault, the cylinders, pistons and rings are not damaged 8)
 
Re: The Poor Boy - A Tale Of A CB550- GOT THE TITLE BUDDY!!!!

Thanks, guys!
 
Re: The Poor Boy - A Tale Of A CB550- GOT THE TITLE BUDDY!!!!

The chain guard was on the outside of the chain, not the inside. I got it worked out last night but had to break the cam chain in order to get it off the gear (talk about nerve racking). It's all back together now, outside of getting the carbs back on. I am going to up-jet it tonight when I get home and put it back together. Gas just hit $4.25 for premium so the 7.4l suburban needs to take a rest.
 
Re: The Poor Boy - A Tale Of A CB550- GOT THE TITLE BUDDY!!!!

sxecafe said:
The chain guard was on the outside of the chain, not the inside. I got it worked out last night but had to break the cam chain in order to get it off the gear (talk about nerve racking). It's all back together now, outside of getting the carbs back on. I am going to up-jet it tonight when I get home and put it back together. Gas just hit $4.25 for premium so the 7.4l suburban needs to take a rest.

Do you mind me asking what tool you used to put the cam chain back together? I've tried unsuccessfully at it 3 times for some reason I just can't get the damn thing on without crunching the master on.
 
Re: The Poor Boy - A Tale Of A CB550- GOT THE TITLE BUDDY!!!!

I have a chain breaker from Cycle Gear. It's not great at putting them back together if you have the pin completely out of the chain. They have explanations of using the rivet pins but it still leaves something to be desired. If the wife wasn't there with smaller hands it would have been hopeless.
 
Re: The Poor Boy - A Tale Of A CB550- GOT THE TITLE BUDDY!!!!

sxecafe said:
I have a chain breaker from Cycle Gear. It's not great at putting them back together if you have the pin completely out of the chain. They have explanations of using the rivet pins but it still leaves something to be desired. If the wife wasn't there with smaller hands it would have been hopeless.

Ah, maybe I just need to call in a favor from my wife! Noted. Thanks for the info. Really glad it wasn't one of your rings, and nice base gasket! 8)
 
Re: The Poor Boy - A Tale Of A CB550- Road Worthy

Just took the fwy and had CRAZY wobbles when I went over bumps. Not sure what to attribute they to. Do I need a fork brace?
 
Re: The Poor Boy - A Tale Of A CB550- GOT THE TITLE BUDDY!!!!

I tried to go back and look, Are you running a front fender? If not you should at least have the brace out of it. Those are firestones you have on it right? They are terrible over bumps so with them and no brace that will be scary at higher speeds like on the Freeway, if you keep the firestones, put a steering damper on too and it might make it managable on the freeway, still won't be perfect though. They just get unsettled and swirly.

Cheers,
 
Re: The Poor Boy - A Tale Of A CB550- GOT THE TITLE BUDDY!!!!

No front fender....shit tyres (sorry - they are).


Now you're finding out what all the fuss was about ;D
 
Re: The Poor Boy - A Tale Of A CB550- Road Worthy

I've been known to learn quite a few things the hard way. Thanks fully this was a happy ending.
 
Re: The Poor Boy - A Tale Of A CB550- Road Worthy

And Maritime, no front fender. I was planning on making a fiberglass one soon but wanted to get the fork brace too.
 
Re: The Poor Boy - A Tale Of A CB550- GOT THE TITLE BUDDY!!!!

Yep, you can cut the brace part out of the factory fender and then attach the glass one to it, gives the stability and also saves weight. Unless you are going for an aftermarket one that clamps to the forks, which is better then you can make the fender mount to it.

Cheers
 
Re: The Poor Boy - A Tale Of A CB550- Road Worthy

Aftermarket fender that clamps to the forks? Where's that?!
 
Re: The Poor Boy - A Tale Of A CB550- GOT THE TITLE BUDDY!!!!

Sorry, aftermarket brace. clamps at fork tops. then mount glass fender to it.

Maritime
 
Re: The Poor Boy - A Tale Of A CB550- GOT THE TITLE BUDDY!!!!

Check Ringo's Gulf build. he used one and CF'd a fender for it on his CB550
 
Re: The Poor Boy - A Tale Of A CB550- Road Worthy

Ah, yes. That's an idea too. Was thinking of mounting the brace and then the fender underneath it (like recessed in to the brace)
 
Re: The Poor Boy - A Tale Of A CB550- GOT THE TITLE BUDDY!!!!

That's exactly what he did, made a mold, using the brace to make it look factory and formed the CF fender to mount under, molded in.
 
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