1975 Honda CB125 Cheap and Easy Brat

kellen

New Member
Hey everyone. I've been building Triumph and Harley choppers for years but once in a while get to pick up something different to build. I've done an XR600 Street Tracker, a CB360 brat and a couple CT70 125's. My buddies and I head to Portland in Feb every year for The One Show. We always bring small fun bikes to ride. Most of the time that's our tricked out CT70's but this year I wanted to bring an extra bike for when one of us inevitably breaks down.

Picked up this 1975 CB125S the other day.

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They said that when it runs, it runs well. I don't know but it has good compression, in pretty good shape, has a title and came with a new wiring harness. Easy buy for me. Starting to think about what I wanted from this bike electrically and I think to keep things cheap for now I'll just stick with the 6V system. I borrowed the wiring diagram that NRCB125 made in the wiring thread and just chopped it up until I had clean bars, a single switch, no horn, signals or light switches.

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Next I did my favorite thing in a build and tore that sucker apart. I like getting to see the bones and it helps me imagine the lines that I want from the build. The headlight ears are definitely not going back on. Not sure if I'll use the stock headlight or not. Will be cutting up the front fender and putting a front fender from an old triumph on the back. I ordered to new side covers since this is suppose to be a cheap and fast build, I'll just utilize the electronics where they're at. One thing I've learned from working on old small hondas is that they like the original airbox and exhaust that reaches the rear axle.

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Time for the seat hoop. I used the bandsaw to cut off the frame a little behind the shock mounts. Squared them up then used some 7/8" DOM to bend a hoop. Looking good enough, I welded it on. I think that instead of making a seat pan completely from scratch, I'm going to cut off the front portion of the original pan where it bumps up and over the rear gas tank mount. From there, I'll cut out the rest of the seat pan from some 18 Gauge and combine the two.

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Stay tuned. I know it's not the most interesting build but I'll post progress picks as I get stuff done.
 
Cool build.............following.

Just thought I'd throw this out there........................care to part with the ears and headlight, if you decide not to use them?
 
The seat pan is pretty much done.

I started with a piece of 18 gauge sheet and roughed out the shape of the seat pan.

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I then annealed the sheet metal to make the middle soft where I would bend it to shape and also annealed the edges so I could round the edges to fit the radius of the frame.

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Next I tacked the front portion of the original seat pan to the piece I made. I then made paper templates to box in the front of the seat pan, finished welded the whole thing then hit it with a flap disc to smooth it all out. As far as attaching it to the frame, I have become a believer in the industrial type plastic velcro. I know it sounds ridiculous but I've used it in different places on several builds and the stuff is amazing. Something like 1 inch of it ill hold 10lbs. I'll put a couple strips on the side and 1 in the back and it should be good to go. Guess the next step is shaping the foam.

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JustinLonghorn said:
I'd like to know more about that CB750 hardtail hanging out in the background.

It's a 75 CB750. The hardtail is from Voodoo Vintage out of Austin Texas. They are the only company that I know of that sells a hardtail that gives you a straight backbone and single downtube. I ordered the builders kit which just comes in all the component pieces then you stitch it all together. It's an awesome kit, especially for only $200.
 
You've got to just keep plugging away at the little things. Had a free hour today and thought I would tackle the front fender. Most of the bikes I've built don't have front fenders and it's never been an issue except when in the rain in Portland in February. Doesn't take much of a fender to keep the spray out of your face so full chop ahead.

Grabbed the sharpie and roughed out what I wanted.

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Went to town with the angle grinder and what was once 1 piece is now 3.

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Trimmed it up a bit. Sanded the ends to even it out and we're good to go.

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Time to start on the rear fender. I had planned to use a Triumph front fender on the rear however after thinking about it, I liked the idea of using the original fender and just cutting a section out of the middle, grafting it together and throwing on there. Here's how I did it.

Started with taping off where I wanted to cut both on the front and rear of the fender.

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Holding the two pieces together by hand to see if I like where it sits. Looks good to me. Time to slap some weld on there and throw it on.

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I welded a piece of flat bar across the hoop and drilled a couple holes to mount the fender. I like that it sits a little longer than the average brat/cafe bike. Don't want a dirty stripe up my back while I'm riding in the wet.

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My bars also came in today. They were a bit wide so I cut 2" off each side.

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I've been really struggling trying to figure out what to do for a headlight. I knew that I wanted to use the original if I could but after looking at the options for headlight mounts, I wasn't satisfied and knew that I'd have to make my own.

I took an aftermarket mount for a CT70 that I had around because it never fit any of my bikes. I took two of the clamps off and bored them out on the lathe to 27MM to fit my CB125 forks.

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I then took a piece of 3/8" rod and drilled and tapped each end to fit the 6mm bolts from the headlight mount.

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Next was how to actually mount the headlight. I had some flat bar around the shop so I took a piece of that and put in on the roller until the radius matched that of the headlight bucket. I knew that if I just welded it to the rod it wouldn't have much contact, so I cut out a center section so I could sink it in a bit and get more contact.

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After welding the two pieces together, I took a flap disc to the inside to smooth it out and just improve the look a bit. It's not super pretty but it didn't cost me any money and only took a couple hours to make. That's a win in my book.

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Bolted the headlight to the mount and I've happy with the way it turned out. Still have enough room above to mount the speedo and it's not too complicated. Throw some paint on it and I think it'll be pretty slick.

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I'm happy with how the bike is turning out. I've only spent $40 on parts so far which has got to be the cheapest I've built a bike. I'm going to be making a custom aluminum tail light on the lathe so stay tuned for that. After that's done, I'll do a post on shaping my seat foam and sewing a nice leather cover.

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I think I've decided to run sans gauges. Really just for the clean look, not for any practical reason. With that in mind, I needed to plug the tachometer hole in the motor. I keep scraps of aluminum around for just this reason. I chucked some up in the lathe and got my dimensions.

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Got my initial turning done and scribed some lines to locate the groove.

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I drilled a 1/4" hole in the middle and then left a lip at the top to make it easy to get out.

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Once I tried to fit it, I realized that the motor clearance would not allow me to have a lip on the top so I had to remove a little material. Put a little sealer on it and installed the new plug.

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Got a little work done today. Stripped and cleaned up the tank and got the seat foam glued on and shaped. Need to get a couple things before I can start sewing the seat cover but will hopefully get it done this weekend.

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So the weather around here has been absolutely frigid. Unfortunately it's kept me out of the shop. I finally picked up a forced air propane heater and got back to work. Bought a cool little 6v light and made a quick little stainless mount. I also got the wiring harness done. Just have to plug the lights in and buy a 6v battery charger.

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So I tried my hand at making a pleated seat. I've had an industrial sewing machine before but it didn't handle upholstery work very well. Just got my new machine and it just zipped though this material. Being my first try at a pleated seat, I don't think it turned out too bad. Definitely learned a lot.

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Almost done! Got a few maintenance items to take care of but it all easy stuff. Will clean up the bike a bit but I got it running last night and it's running great. Nothing's leaking. Can't wait to take it for a ride.

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