CX500 "Ruffy" (Finland)

slots

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Yo, been reading for a while. Thought it might be time to start a thread here, too. I have a thread on another forum but that's more for asking for help.

I got my father in laws old CX500, which has been standing outside year in year out for about six or seven years. Hot in the summer, freezing cold in the winter. The coolant had actually frozen and forced it's way into the left cylinder, and had cristallized into this multicolored goo.

Anyway, obviously I wanted to go through the whole bike as it looked like it was in bad shape. It really wasn't, but still needed some love to clean some rust etc. Only the swingarm needs to be replaced, I've ordered it already. Got it cheap from ebay.

I'm still in the process of repairing the damn thing, so the actual rebuild hasn't quite started yet. But once I have it running, I'll give it a café look. No fiberglass seat pan, but a self made (hopefully, I'm on a student budget) seat with a little cafe-ish hump in the back.

Stuff to get.. clip ons, bar end mirrors, rear light and indicators front&back, new speedo, an electrical fan to replace the mechanical... the list goes on.

I'm thinking I'll keep the tank as is (as for now), as I want it to show what the bike has been. Also, the tank is in really good shape outside and inside. Only minimal rust in the corners inside. The lack of tools, patience and skills results in a pretty rugged look for the bike, which I don't mind. It'll probably only show the bike's age, which I think is cool. As long as everything works mechanically, I don't mind the bike looking a bit rough. That's why the bikes working title is "Ruffy".

Just ordered a set of Metzeler vintage-look tires (ME11 front and ME77 rear)

I have a lot of stuff coming in the mail, just waiting for them to arrive.. braided brake lines, new rear shocks and some minor stuff that simply needed replacing.

I'm a 24 year old student from Finland, just FYI.

Some pics below. Thanks for reading.

Bike when I picked 'er up.
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Tearing it apart
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Crystallized coolant
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Luckily, engine in good shape
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Flipped the bar upside down to "cafe" it, just to visualize
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Lowered triple tree for visualization. I don't think I can lower it this much without modding the intestines of the forks. It would simply bottom out too easy.
NOKIA%20Lumia%20800_000520.jpg


Today, the frame paint job done. Not too happy with the final result, but it'll do.
NOKIA%20Lumia%20800_000553.jpg
 
Allright guys, one milestone achieved. After 7-8 something years, it's running again. Huzzah!

http://www.youtube.com/watch?v=0rTpsSDtLA4&feature=player_embedded

Now the rebuild can begin. Now searching for inexpensive clip ons from Europe.
 
The seat is taking shape.

NOKIA%20Lumia%20800_000608.jpg


Stuff I'm waiting on in the mail
-clip ons
-led tail light and led indicators
-electical fan with temp switches
-bar end mirrors
-fork gaiters

Still trying to find a nice affordable speedo&tach with water temp gauge/reading
 
First off with two different fillet knives and then smoothed out the shape with a sander. Got a huge piece of fake leather cheap so lot's of room for experimenting with it.
 
It looks like mine at the start of project :D
That will you do with bars? Clip-ons or clubman(?) bars? I see that yours is a bit rusty..
Nice project, would like to see it when you finish it :p
 
Clip-ons! Hoping to get them on the mail this incoming week. Also ordered a new master cylinder for the brakes, that I'm too waiting eagerly on, then I can put together the front brake and take it for a spin. Actually I already rode it down the road but only with the rear brake..

I've still not decided what to do with the rear frame. Weld a hoop there or something else..? And I would need a welder for that too.. hmm.
 
A lot of progress has happened. The front brake MC turned out to be DOA so they sent me another unit free of charge, haven't got that one yet.

Tried to upholster the seat but it was too difficult so I found a upholsterer nearby and gave her the fabric and the seat. Should be ready tomorrow, I think it'll turn out real nice.

I'm looking for a welder with the proper equipment to weld my pipes and the rear frame, hopefully I'll find someone soon. I really wanna ride the crap outta this thing!

Now the pics..

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Pipes waiting to be welded. The pipes will get wrapped in titanium fibre exhaust wrap.
NOKIA%20Lumia%20800_000645.jpg
 
Zwolle, Holland. I'm going to ask Tim for a BeNeLux Subboard in the near future.
Heck im going to ask him now :)
 
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