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I am making my first ever covered motorcycle seat, it will be for my 1974 Triumph tr5mx vintage mxer. I have looked at threads on this forum and video's on youtube, now I'm combining those and my own ideas to come up with something I hope will be good looking and above all functional. First thing I did was to make a styrofoam pattern of what I wanted the finished piece to look like. Then I made an aluminum seat base (pan) using 0.080" 6061 ally. Then I got one of those kneeling pads for the bulk of the padding which I glued to the base. Then I added a 1/2" layer of neoprene on top of that. I then glued a layer of 1/4" neoprene to the sides which I also wrapped underneath the pan. I am at the point now where I need to go the final shaping which will involve tapering the pad down from the back to be more in line with the tank and also adding a generous radius to the edges of the seating surface.
Does anyone have a source for seat vinyl, the very thin type used on modern mx bike seats?
I really like that Morbern Shock Sport but will probably go with the 4 way stretch Allsport just because I think it will be more forgiving on some of the curves and corners. Thanks.
Check out "grabber" vinyl its got a tooth to it so you can hold onto the seat with your legs better. The typical route is to have a layer of "sew foam" or cushion batting behind the vinyl which gives you a vintage look and smooths a lot of imperfections in the foam substrate.
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