New member from Canada, been lurking for a few months.

Ratabilly

New Member
Hi, i'm new here although i've been lurking a bit for the past few months, tons (no pun intended ;D ) of great information on this site, i will be needing all the help i can get as i'm not very mechanically inclined.


I've acquired a 1978 GS750 this spring, seemed to be in allright shape but it had been apart in my buddy's garage for a year or so, and was parked in somebody elses barn prior that for another year or so. Heres how she looked after we put the wheels, handlebars and tank on.
when%20i%20got%20er.jpg

She probably was started once in a while, cause she fired right up after we put everything together. Now that i knew for sure it started and ran smoothly, i gave buddy his money and took my new toy home ;)


So after some mild wrenching, i was able to make this out of 'er.
bike%20pic.jpg



She ran fine and smooth, but i started seeing some oil seep out of the head gaskets after a few rides, most probably because of dried gaskets from being parked so long. i drove 'er around all summer like that till a few weeks back when i took it for a 800km ride to get home and realize the oil level was almost on empty.


So a couple days ago, after reading through a service manual i found online, here's what i decided to do:
frame%20pic%20web.jpg

engine%20pic.jpg

And while taking the engine out, i noticed my clutch cable was a bit worn, if you catch my drift...
broken%20clutch%20cable.jpg



So far, so good. Now here's how the engine looks, and you can see pretty much where the oil is comming from all 3 top end gaskets and tach gear.
engine%20front%20pic%20.jpg

engine%20side%20pic%20.jpg



It seeps through the head, cylinder and bottom gasket for sure and it's practically spraying out of my tach gear, running on the tach cable and dripping on my exhaust giving me the wonderful smell of burnt oil.


Now here I come with the technical questions.


Considering the amount of oil that is finding its way out through the motor, a top end gasket job would probably be called for. But considering my mechanical ability, i have a hard time convincing myself i can do it myself when i don't have the slightest clue on how to work on an engine. I have the shop manual, but its one i downloaded off the internet and it only explains a complete teardown of the engine, which i dont even know if is really necessary just to change a few top end gaskets. If i get this right, from the manual anyway, when you put everything back together, there are lots of adjustments to be done like valve tappets, timing, etc...


So what would you guys recommend to a newbie like me? Find a new shop manual? Get the job done by somebody else? clean up then engine, stick it back in and keep putting a quart of oil/month in it?


I have SOME mechanical abilities, i've been friggin' around with bikes for a while, i just never really did any other engine work besides changing the stator on a sportster which was kind of easy.


Any help would really be appreciated, thanks in advance!


Dick.
 
Welcome to the site, sir. Nice scoot. There are a few Zuki fans here that will be able to help with any of your issues.
 
Welcome!


Definitely get a service manual. And definitely do the work yourself. A lot of shops either won't work on a vintage bike or charge an arm and a leg to do anything to it. There are plenty of people here that are more than willing to answer questions!


Nice bike btw! I would love to own a pre-1980 GS.
 
JustinLonghorn said:
Welcome to the site, sir. Nice scoot. There are a few Zuki fans here that will be able to help with any of your issues.


Yes, i noticed a few nice 750s in here with people that did wonderful jobs with them. Another cool thing about them (GS's) i guess is that I can interchange a lot of parts on them? I've read on here that one could swap the whole top end for a 850 and its pretty much bolt on.


Sorry if i posted a few questions about mechanical stuff in the intro section, I wasn't really sure where to start
 
The folks over on the GSResources have done everything imaginable to a GS750. Not trying to turn you away from DTT, but that's their specialty.


And yes, there's a LOT of stuff that interchanges in the Suzuki models.
 
Big Rich said:
definitely do the work yourself. A lot of shops either won't work on a vintage bike or charge an arm and a leg to do anything to it.


I know, I already asked the local shops just to re-jet my carbs for pods and they flat out said they wouldn't work on it because it usually is too much work because of seized bolts and all that jazz, and I probably didn't want to pay that much to get some work done on a bike that i probably got for pretty cheap.


There are a few backyard small engine mechanics around here, but i'd rather do it myself if i'm going to get an amateur to work on it anyway. + i'm intending on keeping the bike as it's antique and it's in decent shape so i might as well learn how to do it myself. I just have to figure out where to start after i get a decent manual and take it from there i guess. ;D


Thanks for the welcome guys.
 
I'm opening up my first engine this winter also - it's a scary thought, but I think as long as I go slow and be thorough it should work out.

Where in Canada are you from? I'm in Vancouver BC.
 
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