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I have too many irons in the fire to keep up the pace with this restoration, that explains the sparse updates
The fact that there have only been 4 posted replies kinda indicates it might not be worth the effort to keep posting on this forum; I've really had weak response on my restorations here, as they're not plank-seated, fat-tires modern bikes...
I may not have posted a lot but I am very interested in your project. I have always loved Commandos and in fact I have one stored away to get to in the future. I hope you continue to post, even if only sporadically.
Starter Overhaul: Step 1 - chuck the armature in the lathe, center it and cut the commutator down till the low spot JUST cleans up.
Step 2 - chuck the armature up in the mill vice and use a tiny bit to undercut the mica. Last time I did this was 38 years ago in the Navy, and we used thin, sharp hacksaw blades; took forever.
I had noticed this hairline crack (previously glued) on disassembly, but thought it would be okay. As soon as I started to attach the wire, it cracked open...
Nope. Failed on installation. Over $100 for a new OEM solenoid delivered, but that's what the client wants.
Static timing time...
Confirmation that I had the correct mark; on the MkIII, it has a tell-tale notch that you can use if you have the plug tool.
Lots of little stuff done (no pix), but waiting on a final small batch of parts including a tach drive gasket, new matched set of idiot lights (no way was I going to use 2 old and 2 semi-new), and the starter solenoid. Rear end almost done, just need some detail alignment.
Yep, it's close. Basically just fuel lines and I can kick-start it, but it's cold out in the shop, and it's been a L-O-N-G week. I'm taking it easy today.
Refurbished console with new decal and all new matching idiot lights.
The brand new OEM starter solenoid was inoperative out of the package so I've temporarily installed a generic automotive one (works great). I also installed a heavier supply cable from the battery to the solenoid, to better match the dual cables leading to the starter.
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). Keep posting the resto is awesome 
