Suzuki GT 250 "Daily Donna" Cafe/Rat-Racer

Streetfighter89

No regrets, livin' for the day
Hi folks,

this is a little insight on my project to turn a nearly stock, but in bad shape, Suzuki GT 250 '75 into a cafe racer.

The bike has now 55.000 km on its old odometer, according to the previous owner he had the motor rebuild at 50.000 km. The problem was that it sat in a garage form 1986 to 2009, until I purchased it in last years july. Because of the long time the crankshaft-seal got stiff so I had to take the whole motor apart.

I got the bike in with red paint, but the finish was crappy and from the day I bought her I had in mind to paint her flat black with the frame painted with something that nearly looky like aluminium. She also had clip ons right away and Koni shocks.

Over a year passed since I bought her and I still not finished and still i have so many things in mind and its getting more and more that I want to do.

Thats how I got her, the picutres are lying:

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A clean frame triangle is not suitable for my project, because of my seat leaves no room to hide the battery for example, so I keep the sidecovers in this look:

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My bike features various details that nobody will notice when she is fully assembeld, e.g. red/orange airfilter, red battery case, orange/checkered coils

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My brake caliper is now orange,

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Maybe you noticed at his point that theres a lot of orange odds and end, thats because orange is my favourite colour and I needed some accents.

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My seat is a rare bump one for the GT, got it for a good price, still need seat-plate that gets fabbed at the moment. The cover is new in brown leather.

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For the obligatory rear set, I bought some of a mid-90s GSXR. A few days ago I decided to machine the heel protection down at work, to loose some weight and make them smaller, not so chunky. The missing brace is already fabbed and the shift-linkage bolts right on.

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The forks where to rotten to recue the chrome, so I preserved them from further corrosion, actually it doesn't matter because it will totally disappear under teh clip ons and the tommaselli brackets. Inside the forks are new 30% stiffer springs from Wilbers. Maybe I machine the forks down soon for about 3-5 cm.

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The motor is now black, the barrels and the top end got bead blasted

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The new rear fender is only a smaller cover to prevet water and dirt splling on the batterey and the airfilter. Its actually cutted from the chunky stock fender.

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Catchy detail to fasten my side cover

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The frame got totally stripped and then preserved and painted

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Is there anything sexier than flat black spoke rims?

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Thats the tank, with chrome edge, knee rubbers and some stickers. Maybe I will fit a X7-tank later on.

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Oil tank cap

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And this is the current state

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I got the feeling I missed so much to tell, e.g. bronze bushings, tapered roller bearings, etc.

Hope you like it!
 
i cant wait to see this build progress.

the rat/rocker/mod i dont even know what you wanna call it "details" make this bike very unique and i love it for that.

keep up the inspirational work!
 
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Today the first highshouldered alloy-rim was in the mail... I scored it on ebay for the ridicoulis price of ca. 12 dollars. It is made bei DID and is a OEM-part from a CB 250 RS. I scored a second one from a CL for not much more than the first one, I think it'll arrive soon with the mail.

Stock is a 1.60 in the front and a 1.85 in the back, now I have a 1.85 for the front and a 2.15 for the back. This time I'll spend some money on powder coating them. Still need some hubs, spokes and somebody who assembles them.
 
Nice, love the Guinness cap for the side cover bolt, and the rest really. It is very nice. I'll be watching to see the final pics for sure.

Maritime
 
I dont know how I missed this build, but I like it! Great score on the wheels.
 
I like your attention to this build and your unique additions. It really makes the bike very personal, an aspect of what cafeing is all about. Nice job.
 
nice detailing. it's all coming together nicely by the looks of it. Good score on those wheels too ;)

ian
 
After 1 year and 4 months: ITS A ROLLER!!!

Finally the parts came back from powdercoating, in a 3-hour-rush I mounted the fork, the motor, the frontwheel and other small stuff.

It was too dark to make photos of the roller, they will follow soon.

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Today I made some serious progress:

Neutral control LED in the accelratorcase

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What should you do when your seat plate is rotten, fab you own one! (credit goes to a buddy)

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Lately I got a pile of parts literally for free

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featuring a lot of junk, but also some really rare and needed parts

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Tacho/Speedo-Mockup, unfortunately I have to move the ignition switch. I wanted it to be in the headlight, but the instruments are blocking it, so I have to find a new location

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Where the former risers where, are now my turning-signal-control-light and my highbeam-conrtol-light.
 
My bikes baby brother! Good stuff man. Where do you plan to put the 2 stroke oil tank?
 
The sidecovers stay, so the oil tank will stay just in its stock position. I hadn't mounted them yet because they are my current living room decoration.
 
OH, and I really dig the side cover knob.. and am jealous of that box of spair parts you got there. Looks like a good assortment.
 
The elctrical issues are now nearly fixed, the fender is modified and the oil-lines are bled.

Thats the look with sidecovers.

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I'm looking forward to fire it up this month and finish it till june.
 
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