Top Ten Boneheaded Novice Builder Mistakes

AlphaDogChoppers

Science is true whether you believe in it or not.
Top Ten Boneheaded Novice Builder Mistakes

10. Don't know how, or too lazy to use Google to answer basic questions.

9. Haven't bothered to acquire a service manual for the bike you are working on.

8. Spend a year building the bike and have it almost finished, but don't have a title for it.

7. Buy a junk bike, spend money on all sorts of parts for the bike, but the engine is junk or can't find replacement carburetors or some other vital, unobtanium parts are missing.

6. Buy a relatively complete bike that isn't all that far from being in running condition, yet the first thing they do is take the whole thing apart, including engine teardown without even trying to start the engine to evaluate its condition.

5. Tear the bike down, and send parts out for powdercoat or other finished before mocking up the whole bike, then they end up grinding/welding on a freshly powdercoated frame and fucking up the powdercoat.

4. Put all their painted parts on the bike as soon as they are finished, then fuck them up with a dropped wrench or spilled brake fluid.

3. Put on pod filters or velocity stacks because they look cool, but don't have a clue about rejetting and burn holes in the pistons or fry the exhaust valves.

2. Rewire the bike but lack a basic understanding of electricity and don't even have a copy of the stock wiring diagram, and couldn't read it if they did.

1. Ask for expert advice from more experienced bike builders, then argue with them when they give you good answers that you may not like.
 
This list should be required reading. How many times are we going to hear "I just bought my first bike, a CB360 for $50."
 
14. Misjudging the cost of parts, the time things take and the "I saw it on TV it shouldn't be that hard".

13. Cut the frame/swing arm/forks in such a way that it is completely unusable as a bike anymore.

12. "Rework" the suspension for better "handling" to the point the motorcycle has no suspension or handling left.

11. Try to "fix" the carbs and loose the parts.

Your dead on with your top ten. At the salvage yard we have a collection of boxed motors, parts, frames and bikes that have been someones "build" at some point. I also know of someone who did an entire build with out papers for the bike only to have the bike taken away and returned to the original owner.

Rule of thumb is to have the bike in your name before you work on it.
 
Guilty of No. 8 haha! Whoops. I haven't gotten around to it. I'll get on it this time home. Maybe. It will be done by the thaw!

-sent from sea via corked bottle
 
Number 8 being bad depends on where you live. it can be no bing deal to like BMSS said by by bike
 
Excellent topic.


I'll add this:
Buying a modern USD front end for their vintage ride without even understanding what is involved with the swap or if it is even feasible...


Buying a modern USD front end and then figuring out how hard it can be to fit a spoke wheel...
 
3. Put on pod filters or velocity stacks because they look cool, but don't have a clue about rejetting and burn holes in the pistons or fry the exhaust valves.

Can someone elaborate on how pods can burn holes in the pistons or affect the exhaust valves? Also guilty of #8!
 
There are MANY threads here about the dangers of running pods without re-jetting and/or pods with CV carbs.
ANY change to intake or exhaust will likely require re-jetting. Running for any length of time without re-jetting can seriously damage the motor.
(Holed pistons, burned valves, etc.)
The best way to correctly jet is with an O2 wand in the tailpipe, but since this usually costs money, a lot of folks try it the old fashioned way.
(and some are indeed successful if they are diligent)


Incidentally, the "search" function on this forum is one of the single most powerful tools in the cafe world...
 
completely fab a seat or frame hoop without first verifying clearance at full bump,and then posting up a wanted ad for 2" longer shocks that are "stiff as fuk" elohel ;D :-X :-\ :-* :'( ??? 8) :eek: :mad: ;)
 
xb33bsa said:
completely fab a seat or frame hoop without first verifying clearance at full bump,and then posting up a wanted ad for 2" longer shocks that are "stiff as fuk" elohel ;D :-X :-\ :-* :'( ??? 8) :eek: :mad: ;)

Ive been guilty of that one, except instead of new shocks I just had to cut the fucker back apart and put a bigger hoop in it. Ended up putting stiffer shocks on it anyways, and found out I could have gone without cutting it back apart :)
 
JSJamboree said:
Ive been guilty of that one, except instead of new shocks I just had to cut the fucker back apart and put a bigger hoop in it. Ended up putting stiffer shocks on it anyways, and found out I could have gone without cutting it back apart :)
fail ::) you installed oversprung shocks
 
I hate to imagine how many guys over the past 2-3 years have installed Stainless bolt kits into aluminum engines...

1. DRY, without a sealant (lubricant) of any kind. i.e. teflon paste, locktite, anti seize. Anything is better than nothing.
and
2. Did this without a torque wrench. Overtightening every bolt, thus ensuring every bolt is completely galled in nicely.

AND speaking of torque wrenches...

TRIPLE TREE CLAMPS.
 
If it ant broke, work on it till it is

if you buy a 40 year old 2 stroke that hasnt run in years, the first 50 bucks you spend on the bike better be on crank seals.
 
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