Following cylinder servicing (boring, honing,
new rings, etc.) and major lower end work, the
engine should be broken in just as if it were new.
The performance and service life of the engine
depends greatly on a careful and sensible break-in.
For the first 500 miles, no more than one-third
throttle should be used and speed should be varied
as much as possible within the one-third throttle
limit. Prolonged, steady running at one speed, no
matter how moderate, is to be avoided, as is hard
acceleration.
Following the 500-mile service, increasingly
more throttle can be used but full throttle should
not be used until the motorcycle has covered at
least 1,000 miles and then it should be limited to
short bursts until 1,500 miles have been logged.
During the break-in period, oil consumption will
be higher than normal. It is therefore important to
frequently check and correct the oil level. At no time,
during break-in or later, should the oil level be
allowed to drop below the bottom line on the inspection
window; if the oil level is low, the oil will
become overheated resulting in insufficient lubrication
and increased wear.
500-mile Service
It is essential that the oil and filter be changed
after the first 500 miles. In addition, it is a good
idea to change the oil and filter at the completion
of break-in (about 1,500 miles) to ensure that all of
the particles produced during break-in are
removed from the lubrication system. The small
added expense may be considered a smart
investment that will pay off in increased engine
life.