CB200 '73 tracker project - DONE :D

Re: CB200 '73 tracker project

I didn't make a mount for the front-fender yet, not really sure how that will be. It's just laying on the wheel now :) The great thing about woodworking is you can adjust it any time. Really loved doing it!

Yeah, i want to keep it a natural colour, but my fear is it will turn a bit 'orange' when i coat it with a clear coating. I was at a boat-shop yesterday and they showed me a piece of a similar coloured wood and after a coat of clear boat paint it turned orange-ish. Do not want that ;) I want a more 'matte' finish. So i was thinking, if the process of coating would make it darker, maybe i should use something to balance out the orange tones? Have to test that on the pieces i got left :) Thanks all!
 
Re: CB200 '73 tracker project

Hey guys just seeing if you ended up getting new steering bearings or if you used the originals? If so did you use ball or tapered? I'm kind of stuck at the moment.
 
Re: CB200 '73 tracker project

We used the old cups and cones with new balls. The cups were nice and we were unable to find replacements like the tapered ones
 
Re: CB200 '73 tracker project

Nice, people used wood in cars and things for a long time, unique look, and as long as you use the right finish it will last a long time. Check out some of the 2 part clear epoxies, they generally protect well and don't yellow or go orange like urethanes and oil finishes can.
 
Re: CB200 '73 tracker project

Hi Jens!
I love what you and Bert are doing with the laminated ply fenders! Strong, light and unique! You'd be amazed at the things you can build this way - furniture and boat builders use the technique a lot.
As a further note to what Maritime said regarding finishes, if you look at good quality epoxy resin systems, a lot of them impart very little or no colour to the wood. Do a google search for "rip and strip canoe" and get some ideas - the canoe guys cover their wood with a couple of plies (layers) of 6 ounce fiberglass cloth (it goes invisible when wetted out) but for you, the 4 ounce might work okay.
Resin systems don't have UV blockers in them, so regardless of the resin you use, you will also need a clear coat - almost anything purpose-made system will do.
Or maybe just use a marine or exterior grade varnish - you might be able to find a "water clear" product.
Have fun with your project - I've really enjoyed following it.
Regards,
Pat Cowan,
Vintage Motorcycle Fiberglass
 
Re: CB200 '73 tracker project

I would have never thought of wood for the fenders great idea and way out of the box. They look good. Try talking to a furniature maker on tips for protecting the wood and keeping the color right.

Eric
 
Re: CB200 '73 tracker project

Those fenders really look awesome! Which kind of wood and glue did you use?

Dem
 
Re: CB200 '73 tracker project

theconjuring said:
looking great. are these the original bars with the wiring & throttle inside the bar? if so how did you adress that? new controls?

any plans for tail light / blinkers?

Jep, new controls from a moped with creative wiring;)
 
Re: CB200 '73 tracker project

fuchs said:
Those fenders really look awesome! Which kind of wood and glue did you use?

Dem

I'm not sure, i tossed the label on the wood away, just bought this piece to try how well it would bend. And it worked. It's the thinnest three-layer multiplex i could buy in the local hardwarestore, costs about 5 bucks for 40x60 cm piece. The glue is some kind of yellowish constructionglue, it bubbles when it dries. When i'm in the worskshop i will check the exact name for you :)
 
Re: CB200 '73 tracker project

Bons said:
I'm not sure, i tossed the label on the wood away, just bought this piece to try how well it would bend. And it worked. It's the thinnest three-layer multiplex i could buy in the local hardwarestore, costs about 5 bucks for 40x60 cm piece. The glue is some kind of yellowish constructionglue, it bubbles when it dries. When i'm in the worskshop i will check the exact name for you :)

it's just a good wood glue I guess? thx for the info.
=>really some inspiring stuff in this bike, keep up the good work,

Dem
 
Re: CB200 '73 tracker project

I will have a guess at the wood for you Fuchs, a bit hard to tell with out it in my hand but judging that is is sold in Holland I would think it is a Birch ply, you can buy it down to about 2mm thick for boat and planes but it looks like Bons is 3mm or 4mm(three sheets thick) and maybe just Birch faced(unsure of core). I am not sure which country you are in Fuchs but the glue, this time judging on it's colour and the way it foams, is polyurethane glue(in the USA something like "Gorilla glue").
 
Re: CB200 '73 tracker project

Wow! That looks great! I'm using a wood seat pan on my build, but I never would have thought wood fenders would look so good! Nice job building them too, they look professional!
 
Re: CB200 '73 tracker project

Hi 8)
I'm really jealous about those fenders. :D
that's the stop light that you gonna use?
I think that rear fender deserve a better one! ::)
what you gonna do for the battery?

Rgds, Tiago.

http://www.caferacer351.com/forum/index.php?topic=1396.75
 
Re: CB200 '73 tracker project

Hey all!

Long time since my last update, sorry!

We've been too busy with the bike itself and luckily the hard work really paid of: drove my bike this weekend for the first time and believe me, it's AWESOME! Very fun to ride, and even though i've ridden only 2 types of motorcycles (my lessons-bike and berts cb550), i can really feel how manouvrable it is in comparison to a 'bigger' bike and i really really really really like it <3!

So, back to where we were last time. I coated the fenders with a random outside durable glossy vernis, after i tested the effect on some spare wood. As i already had feared, it turned out very orange-ish. So i thought, maybe i can make it a bit less orange by adding some grey to the wood with a indoor-furniture greywash. Turned out to be way too grey after a fair layer of paint and one layer of clear on top. The endresult has to be somewhere in the middle, so i used just a little little little bit of greywash and after that a lot of glossy clearcoat. Very happy with the result, nice wood colour but not too orange. Finished it with some caribbean blue i still got from the tank.
On the first pic, you can see the different coatings: in the front a piece of greywash and in the middle just the clearcoat.

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Bert made a thing to attach it to my fork and tadaa, fenders are ready. Made a stupid mistake though haha, the curve in the rear fender makes it impossible to fit the seat properly. Missed that point, so i'm adjusting the foam on the seat later on. Add some foam underneath it before i'll cover it with leater and it should be fine. :) Sollero, yes haha, light will stay like this for now :)

New pods and some new cables. Pods make it very hard to adjust the engine, so on idle, it still makes about 2500 rpm? Otherwise the engine goes out again. Need to check this. Might need some new jets or something?As a surprise, bert made a nice thing that holds the cables together.

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After two weeks of struggling, the regulator and/or rectifier turned out dead. The headlight popped once we started the engine, so nothing was being regulated at all. Bert made another topic on this special subject, if anyone is interested. :)
So, this friday we went to a little town not so far from here to buy a new regulator/rectifier-thing. There's a lovely vintage bikeshop overthere where the owner knows a lot about old motorbikes and is always willing to help someone out. Bought this little device and it seems to work:

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While there, i thought i might buy a new battery as well, not planned to buy it already but why not. On our way back on the 550 it suddently stopped. No lights, nothing. Battery was not working anymore. After a few minutes we suddenly realized we carried a new battery with us, so alongside the road we filled it up, plugged it in and there we go!
Karma is only a bitch if you are ;)

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Everything seems to work just fine now, i feel we made a lot of progress wich makes me very happy :) It needs a bit finetuning, a seat and some other small things, but there is land on the horizon! Projects end is coming closer :D I took my bike home for this weekend and i really feel a bit sad for him now, because it is raining cats and dogs and it's cold and dark outside now haha :p Back to the safe workshop tomorrow!

Thanks for all you comments guys! Love to hear you ideas and opinions :)
 
Re: CB200 '73 tracker project

This bike is looking awesome. Great idea on the wooden guards they look beautiful with that tank.
 
Re: CB200 '73 tracker project

You have made a wonderful little bike with some out of the normal thinking I really like the fenders.
 
Re: CB200 '73 tracker project

Favourite bike on this site.

its so prettttttttty.

I love the details with all the little homemade mounts and brackets. Really adds to it.
 
Re: CB200 '73 tracker project

It's hard to create a unique looking bike that still looks great...congrats on building an awesome looking bike.

This is definitely one of my favourite builds, keep those pics coming!
 
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