ugly duckling CM400T build - Calling it finished

Re: ugly duckling CM400T build

Drey6 said:
Anything new going for your build? I would love to see where you are with it now!

Sorry for taking so long to get back and thank you for the interest. I'm determined to get this build finished sooner rather than later.
 
Re: ugly duckling CM400T build

coldfuzion76 said:
I saw that you used a nighthawk swingarm a while back. Did you have to change anything else to use it, like an offset sprocket or wheel spacers?

The first picture is of my stock, CM400T swingarm. It measures about 9.5" from inside to inside. The second photo is the Nighthawk swingarm mounted and it measures just over 9.5" from inside to inside. I'm running the stock wheel spacers and a rear wheel off a 1979ish CB400T, which as far as I can tell is the same spacing as a CM400T wheel. I have not noticed any negative issues from running the slightly longer swingarm.

 
Re: ugly duckling CM400T build

Swamp Slinger said:
More updates to follow soon.



Great ride dude. I just bought a '79 CM 400T. It's a little beat up but it runs Great. I was touring around looking for upgraded headlight opotions when I tripped over your thread. It made me join the Forum.

Have you any photos of painted product?

I originally bought my bike just for a daily rider for work. But having seen how much you did with limited investment, I might just rethink my intentions.

I really like what you've done.

Thank you very much. This build has been very rewarding so far and I am continually impressed with the CM builds others have showcased here.

The stock headlight definitely sucks, but I've read to can throw in one from a '83 Shadow with little modification. Let me know if you find anything because I'm very interested.

No paint yet, but hopefully in the next few months. I'll keep you guys updated.

Good luck with your build!
 
Re: ugly duckling CM400T build

fresh_c said:
The first picture is of my stock, CM400T swingarm. It measures about 9.5" from inside to inside. The second photo is the Nighthawk swingarm mounted and it measures just over 9.5" from inside to inside. I'm running the stock wheel spacers and a rear wheel off a 1979ish CB400T, which as far as I can tell is the same spacing as a CM400T wheel. I have not noticed any negative issues from running the slightly longer swingarm.

Nice to see you're back at it! I must have wound up with a later year swingarm or something, because mine was an inch wider than the stick CM arm. Got lucky with the axle I bought and it came with the stock spacers. Wound up using the bigger brake side spacer from both axles and it worked perfect. Details are in my sig if you want to have a look.
 
Re: ugly duckling CM400T build

I managed to get a little done on the exhaust tonight. I started by wrapping the pipes around the sides of the motor and into a collector I made myself. It was a bit of a chore since I only had a couple half-gone cutoff wheels left, but it'll do. Everything is tacked until I get my muffler from DCC. Tracking shows it will be here Monday. Damn no weekend delivery.



 
Re: ugly duckling CM400T build

Dude.... I'm diggin the 2-1 collector! What muffler did you go with?
 
Re: ugly duckling CM400T build

Drey6 said:
Dude.... I'm diggin the 2-1 collector! What muffler did you go with?

I ordered one of their reverse cone mufflers. It's basically a straight through design and I'm going to mount it pointing upward. That should be plently loud enough to "upset" anyone in a high-end SUV.
 
Re: ugly duckling CM400T build

I may have to "Borrow" that exhaust idea from you. I'm planning out how to route mine now and yours looks really clean.
 
Re: ugly duckling CM400T build

Man I've been trying to figure out my exhaust for the longest time. I'm digging the 2-1 collector. my thought was to collect in front of the motor wrap around the right side of the motor if you're looking at it from the front. and have a shorty muffler tucked up under the motor so you really wouldn't see it. Your's sure does look nice though....decisions decisions.
 
Re: ugly duckling CM400T build

longhorn717 said:
Man I've been trying to figure out my exhaust for the longest time. I'm digging the 2-1 collector. my thought was to collect in front of the motor wrap around the right side of the motor if you're looking at it from the front. and have a shorty muffler tucked up under the motor so you really wouldn't see it. Your's sure does look nice though....decisions decisions.

That would be pretty cool to wrap them around the front of the engine. I also thought about building a collector/muffler under the void between where the tranny and center stand once was. It would look something like modern Buell exhaust, but I decided this would be a little more fitting for the overall look of the bike.
 
Re: ugly duckling CM400T build

That exhaust is slick.

Sent from my SPH-L710 using Tapatalk 4 Beta
 
Re: ugly duckling CM400T build

My Dime City package showed up on the doorstep today and once again these guys came through with fast service at a great price. I got fuel lines, pods, a head breather, shifter arm, and shorty reverse cone muffler.

First up was the exhaust. I added a couple bends to route the exhaust where it would clear everything and positioned the muffler just right. All the pieces where tacked in place then welded solid, with the exception of the muffler. I don't think I'm going to be able to weld on the muffler since it would make the exhaust next to impossible to get off. I'll either clamp the muffler or add springs and slip joints somewhere else. None the less here is what I have tacked and the muffler mocked up.


Welds in place and ground down...

And mounted up. As I mentioned, the muffler is just hanging there right now and I can still adjust it some in any direction. I'm thinking about kicking it up just a little bit more but I'll wait a little while to decide.


 
Re: ugly duckling CM400T build

The shifter got mounted up as well. It's Loaded Gun Rearsets, a DCC universal shifter arm, a couple clevis rod ends from McMaster, and a section of stainless rod. The clevis pins ride on graphite impregnated brass bushings, also from McMaster. This is because the LG shifter arms are 1/4" thick with 5/16" holes, and because a standard 1/4" wide clevis end uses a 1/4" pin. I needed something to fill in the gap and at the same time be smooth, thus the bushings (and they are flipping cheap @ <$1 each). The universal shifter arm is 1/4" thick as well, but comes with much smaller holes drilled in it. So, I opened the top hole to 5/16", added a bushing, and I'm back in business. I think it looks pretty good and it's a nice crisp shift to boot! So if anyone from Loaded Gun reads this, please start sending your rearsets with 1/4" or smaller holes.

 
Re: ugly duckling CM400T build

fresh_c said:
I mentioned that I purchased some Loaded Gun rear sets (which are very nice and easy on the wallet as far as rear sets go) a while back, and I've been stuck on figuring out the rear brake linkage. After much debate, I decided to go old school and run a cable actuated brake. It's still needs some work before I call it done, but for the first time in a while I have a functional rear brake.



I also ordered a Mikuni tuning manual which is full of really helpful information. And for about $10 it's a cheap investment for anyone trying to figure out VM carbs.

Some parts came in from McMaster to set up the shift linkage with the rear sets. Stainless rod, clevis ends, and sleeve bearings. The sleeve bearings are made from a graphite rich bronze that will both lubricate and reduce the holes size in the LG rear sets to some closer to what I need. I've got a universal shifter arm coming from the boys at DCC so the setup isn't finished, but close.



Nice rear brake set up...simple but effective...have you by any chance figured out a mechanism to stop the rear set lever coming back up too far....can you adjust the position?
 
Re: ugly duckling CM400T build

drduke said:
Nice rear brake set up...simple but effective...have you by any chance figured out a mechanism to stop the rear set lever coming back up too far....can you adjust the position?

You're right in that it's just kinda floating right now. I also don't have a brake light switch in place. The idea in my head is to mount a piece of aluminum under the brake arm that stops on the CB peg mount. I can then use a set screw and jam nut to fine adjust the position, and the piece of aluminum can actuate a hidden switch. That's the idea for now, anyway.
 
Re: ugly duckling CM400T build

That's sound like a plan....I'm building the same only based on a CB400T Hawk, and to be honest it one part of the build i'm struggling with in terms of getting a nice rear brake set up...see my link...

http://www.dotheton.com/forum/index.php?topic=41432.30
 
Re: ugly duckling CM400T build

drduke said:
That's sound like a plan....I'm building the same only based on a CB400T Hawk, and to be honest it one part of the build i'm struggling with in terms of getting a nice rear brake set up...see my link...

http://www.dotheton.com/forum/index.php?topic=41432.30

Looks good so far. For the brake, open up your rear drum housing and look at the mechanics of the shoe actuation. If the brake shoes are cammed to expand no matter which way you turn the lever (both clockwise and counterclockwise), you might be able to flip the little splined arm that is on the outside of the housing and run a rod to the rearset arm. That way you're pulling the arm (in tension) and keeping a mostly stock setup. In other words, you might be able to have the arm point up instead of down.
 
Re: ugly duckling CM400T build

Thanks for that, I will take a look and see how that pans out...cheers for the help.
 
Re: ugly duckling CM400T build

Hey dude. Would you mind posting a few close up pictures of the rear brake set up? For some reason I didn't take many pictures of the tear down and can't seem to remember how this all goes back on. Thanks
 
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