Pjdaves DRZ 400 scrambler

pjdave

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Ok, after looking around for a XR600 and not finding anything worthy I came across a DRZ 400e going cheap. The plan is to have a reliable comuter bike with retro styling. Stock suspension and running gear, but with all metal tanks and gaurds all bolted to a custom bolt on subframe. Anyway here is where Im at.
 

pjdave

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A few shots of the progress
 

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jpmobius

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Following! Can we get some info on the wheels? Got a buddy with a DR that wants to shift to road wheels.
 

pjdave

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Hey, The wheels are 17" re spoked on the stock hubs. Im not reusing the stock radiators as they clash with the tank, either getting a custom one built or something off say a current model CBR 500.
Had a bit of set back last week, the PO tightened the bejesus out of every bolt on this bike, Ive had to cut a few off to remove parts, anyway whist undoing the header I snapped the cylinder head mount, so now I have to find a new head one and redo the top end on a perfect running motor.
Alloy fenders are in the mail, I can then complete tacking up mounts on the subframe before final welding everything.
 

pjdave

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New exhaust can to go with the FMF powerbomb header.
 

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slug

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Nice build. Where did that exhaust can come from? Whats the width on the hoops?


Sent from my iPhone using Tapatalk
 

pjdave

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I love how tuff this bike looks fenderless but as its going to be a commuter and to avoid large fines they have to go on. With a busy Xmas there was no real progress, but I got a chance to mock up the rear fender and battery box with duct tape and G clamps. The seat is off one of my other bikes and plate from another, I will make a complete side cover. Slug' the exhaust is from TYGA and rear hoop is 220mm wide. PJ
 

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pjdave

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Rear guard brackets finished and mounted, seat pan is done. pj
 

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pjdave

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A few more things got done this weekend, Made some side covers and finished off the Battery/Electrical box.
 

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pjdave

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The Side covers are bead rolled, the seat pan has round bar tacked to the edges.
A little more progress. Fabrication is now finished on the rear end, so I started the front end. Yamaha IT inspired number plate. Dave
 

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jrknecht

What about What?
Dang! that is one cool looking ride so far. May have to try something like this myself in the future.


JR
 

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