Savage Project: Steel Clover (I'm Back!!!!)

Re: New project: Suzuki Savage...Oh dear.

I'm glad you decided to take some off the side covers, but overall it looks great. Looking forward to more.

Got any pictures of your Suzuki fork tool? I just made this one to do the forks on my GS.

forktool.jpg


I was thinking about putting it in the $50 mods section (if there's not already one there), but maybe yours is better.

I placed the T-handle in a vice, lowered the fork leg over it, then just used a M8 allen key socket with a small extension for the bottom of the fork legs. Amazingly easy.
 
Re: New project: Suzuki Savage...Oh dear.

Oh yeah, and I'm going to have to lower my front end now. Thanks for that.

;)
 
Re: New project: Suzuki Savage...Oh dear.

i made mine with some threaded rod... works great as well and did not req welding, just red loc tite and some lock washers... if oyu need pics let me know... also let me know what your going to do with those stock shocks i am intrestd in them
 
Re: New project: Suzuki Savage...Oh dear.

JRK5892 said:
what shocks do you have on yours now? are they the 10 or 11 in? if they are either one i would be intrested in takeing them off your hands for my CB350 build

10 3/4" if memory serves me correctly. I can dig them out tomorrow and let you know for sure. I'll take some pics too. thanks for those pics btw, something like that would work really nice for me.

IndieSol said:
Oh yeah, and I'm going to have to lower my front end now. Thanks for that.

;)

you're quite welcome ;D . I made my tool with a socket, bolt, and two nuts tightened against each other on the bolt and jammed backward in the socket. No welding required here either, just a 1/2" ratchet, and a long-ass extension. I will take a picture of that tomorrow as well.

as for progress today, I put my novice welding skills to the test and made a very nice battery box which will be tacked into the frame tomorrow...again, pics tomorrow.
 
Re: New project: Suzuki Savage...Oh dear.

Photo's anyone?

Joe, these are the shocks
IMAG0229.jpg


fork tool
IMAG0225.jpg

IMAG0226.jpg


battery box
IMAG0224.jpg

IMAG0223.jpg


Progress report:
I did some more foam shaping and got a pretty close shape to what I want (close enough to use as a guide for my steel fabrication). and today I made my first panel, the left side panel. It took me all day just to make this one piece, so I can imagine that the tank and tail are going to be much more time consuming. So here are the pics of the work so far:

notice how I've cut the side panel down and lowered the rear about two inches from what it was
IMAG0217.jpg

IMAG0222.jpg

IMAG0218.jpg


my first panel :D
IMAG0230.jpg


decent penetration on the welds
IMAG0231.jpg

IMAG0232.jpg


this is a good indication of how curvy it is
IMAG0234.jpg


I will have to weld on mounting tabs and some kind of structural support to the front, but for now, the skin is there and i'm pretty happy with how it turned out.
 
Re: New project: Suzuki Savage...Oh dear.

man that looks great! had no idea you where going ot make that out of metal! that is sick!!!!
and yes sir those are exactly the shock i need!
 
Re: New project: Suzuki Savage...Oh dear.

yep, all metal. This is going to take a long time and a LOT of hammering, planishing, filing, sanding, and welding :eek:
 
Re: New project: Suzuki Savage...Oh dear.

drøn said:
are you going to paint it?
most definitely. Painting is what I do best and I have something very special cooked up for this bike!
 
Re: New project: Suzuki Savage...Oh dear.

with your metal work like that i can only imagine your paint work!!!
 
Re: New project: Suzuki Savage...Oh dear.

Thanks Joe! yeah for what I have in mind, it's probably going to be a 3 day paint job. There will be lots of airbrushing to do.
 
Re: New project: Suzuki Savage...Oh dear.

solid over the past few weeks i have really been practicing air brush work... love it man... stoked to see what you do
 
Re: New project: Suzuki Savage...Oh dear.

I mostly do real fire because I love the look and people seem to really like it, especially Harley guys.
PICT4353.jpg

PICT4362.jpg


but for this bike i'm going a completely different direction, lots of fine detail and masking, but i think the end result will be well worth it 8)

as for current developments on the bike, I made the other side panel today and started on the tail. Tomorrow I will figure out how this will all mount up to the frame and do some cutting and welding on it.

IMAG0235.jpg
 
Re: New project: Suzuki Savage...Oh dear.

ya you are way better than me... for some reason i just can not get real fire to lay right or look smooth and flowing... just jacked up.. man that is great work.. makes me want to try harder ha hahaha!
 
Re: New project: Suzuki Savage...Oh dear.

Trust me, it takes LOTS of practice. I'm still not even close to where I want to be with it.
 
Re: New project: Suzuki Savage...Oh dear.

actually, what kind of paint are you using?
 
Re: New project: Suzuki Savage...Oh dear.

auto air is what i typically use... i have not done too much finish work (lots of practice pieces) i looked and do not have any pics of my real flame... most of it ws done on scrap metal and later that was thrown out...

this was the first thing i ever brushed
11ipcw1.jpg


my most recent
jqp3dt.jpg
 
Re: New project: Suzuki Savage...Oh dear.

cool stuff, looks like your getting the hang of things. I use House of Kolor exclusively and love the results. I have used autoAIR in the past but I didn't like the slow dry times. If you want to get good at real fire, I recommend the DVD's that Mike Lavallee has put together. You can get them through TCP Global. They are a bit pricey, but they will pay for themselves the first job you do using those techniques.
 
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