CR500 , 2 stroke hardtail chopper project

CR500 , 2 stroke hardtail chopper project

Who was it worried about my seat? Looks good to me.
 

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What an awesome project. The picture of your seat caught my eye, and I ended up reading the whole thread. I'm glad to see a kind of outside the box chopper-out-of-a-dirtbike on a mostly cafe racer forum. It's nice to see a lot of variety of cafes, bobbers, choppers, factory restorations, frankenstiens, whatever - as long as it has 2 wheels and you got your hands dirty instead of forking over cash to ride it. While I do love a factory restoration, I love something like this even more - something different/unusual, even your critics call it heresy. Even if it's not your style, your critics should appreciate the imagination, effort and balls it takes to have such an idea and follow it through.

After I finish my next two bikes I may have an extra engine laying around, and my hope is to use it to build an hardtail bike out of used parts... what you've done here is great for inspiration. So thank you for posting.
 
CR500 , 2 stroke hardtail chopper project

Thanks I appreciate your encouragement. After a few weeks on this hardtail I might encourage you to not build a hardtail. :)
 
Re: CR500 , 2 stroke hardtail chopper project

Beeweldmut said:
Thanks I appreciate your encouragement. After a few weeks on this hardtail I might encourage you to not build a hardtail. :)

By the time I get around to it, I'll have at least 3 other bikes in the stable. Comfort would not be a main concern. A hard tail bike would be an occasional Saturday morning rider at the most for me. ;D
 
CR500 , 2 stroke hardtail chopper project


combustioncafe said:
By the time I get around to it, I'll have at least 3 other bikes in the stable. Comfort would not be a main concern. A hard tail bike would be an occasional Saturday morning rider at the most for me. ;D

Yeah I'm kind of In the same boat. With 4 girls under 6 and 4 businesses to run I don't really have time for all day rides anyway. I'm just looking for some quick, cheap thrills out of a motorcycle.
 
Re: CR500 , 2 stroke hardtail chopper project

Beeweldmut said:
Yeah I'm kind of In the same boat. With 4 girls under 6 and 4 businesses to run I don't really have time for all day rides anyway. I'm just looking for some quick, cheap thrills out of a motorcycle.
Nothing like the smell of two stroke burning. I bet that gets one million smiles an hour.
 
CR500 , 2 stroke hardtail chopper project


cafe mike said:
Nothing like the smell of two stroke burning. I bet that gets one million smiles an hour.
burnin that bean oil, such a great smell.

I've raced and ridden mostly 2strokes including a street legal HRC spec NSR250 and a Aprilia SR50 that could hold the front wheel of the ground until 40mph and topped out at 80. 2strokes on the street is like sex without a rubber, it just feels better.
 
Re: CR500 , 2 stroke hardtail chopper project

Beeweldmut said:
burnin that bean oil, such a great smell.

I've raced and ridden mostly 2strokes including a street legal HRC spec NSR250 and a Aprilia SR50 that could hold the front wheel of the ground until 40mph and topped out at 80. 2strokes on the street is like sex without a rubber, it just feels better.
indeed.

if this was a 4 stoke dirtbike build, it certainly would not be as cool.

i REALLY want to take an old Maico and turn it into a tracker. they are some of the meanest 2 stroke dirtbikes, and they have that "vintage" appeal to them.
 
CR500 , 2 stroke hardtail chopper project

You will want to beef the rear frame up a bit if you haven't done so already. With parallel tubes and no triangulation, it's going to fold up like a cheap suit on the first good impact of the rear wheel.
A quick and dirty way to determine what sort of weight you'd need to support, add your weight, the bikes weight, then double it for an impact load.
As an example, doing a 3rd gear wheelie then hitting a pot hole.

index.php
 
AW: CR500 , 2 stroke hardtail chopper project

5e8ysyru.jpg


this is my 2nd stroke dream (after my RD)to restomod that husquarna cr 250...extremely rare extremely light.found a guy who just sold that one for 1500 euros....$$$
 
CR500 , 2 stroke hardtail chopper project

My conscience is clean bud. Lol
Not looking for a pissing match it's just I have a bit more experience in space frame design than duct tape and binder twine.
 
CR500 , 2 stroke hardtail chopper project


cafe mike said:
Are you for real. I have seen guys ride out of the wilderness on bailing wire and duct tape 30 miles when the shock mount broke on a quad. This guy is fine.

No it's been decided that a triangle is the only structure capable of supporting weight. Parabolic arches that are triangulated and gusseted are not capable. Must use straight lines and 90° angles or the bike will explode.
 
CR500 , 2 stroke hardtail chopper project


Ryan Stecken said:
5e8ysyru.jpg


this is my 2nd stroke dream (after my RD)to restomod that husquarna cr 250...extremely rare extremely light.found a guy who just sold that one for 1500 euros....$$$
thats got a sexy looking cylinder head
 
CR500 , 2 stroke hardtail chopper project


Walms said:
You will want to beef the rear frame up a bit if you haven't done so already. With parallel tubes and no triangulation, it's going to fold up like a cheap suit on the first good impact of the rear wheel.
A quick and dirty way to determine what sort of weight you'd need to support, add your weight, the bikes weight, then double it for an impact load.
As an example, doing a 3rd gear wheelie then hitting a pot hole.

index.php

I truly know y'all are trying to be helpful and I appreciate that. But what I don't understand is that y'all all seem like you know your stuff and are intelligent, but for some reason only see parallel lines on the tail section. If I had 2 horizontal straight tubes then yes I would agree because that forms a square. However there is not a single parallel or even a line (other than the backbone). It's a curve and curves are have different strength characteristics than a straight line does. Am I missing something?
 
I think the concern (at least from my perspective) is that your curved line is a catenary (hyperbolic cosine curve). The caveat with a catenary, is that it's strength is essentially sprung between two fixed points while it's load is uniform across the curve. A suspension bridge is an a example of a catenary. The St. Louis Gateway arch is an inverted catenary. In either example, the two endpoints of the curve are fixed points. The most common kilns I build are sprung arch kilns with a catenary as their roof. Any outward flex on the sidewall of the kiln, and the roof wants to cave in. It's paramount that the endpoints of the arch are fixed to give the arc it's strength. By nature a motorcycle frame doesn't have those anchors. Also in your design, you have introduced a 90 degree angle at the midpoint of the arc that creates the whole bottom of your frame. You designed a second arc over the rear axle that works counter to the arc at the base of the frame, but for that arc to strengthen the bottom arc, it would need to produce a biconvex shape. The tension between two arcs in a biconvex shape are what give them their strength. Your design may very well work, but I am not totally confident. Most point to triangulation to counter.
 
CR500 , 2 stroke hardtail chopper project

I have zero experience building frames, but I work on jets and fiddle with stuff in my free time, and like to think I have pretty good common sense when it comes to stuff like this... If it was me, I would put down tubes on either side of that first cross member in front of the tire to reinforce the long arc of the tail, however that kind of seems superfluous, but in building a custom frame I would lean towards over-building. Then again, I've never built a custom frame.

With that said, I think it will be fine.
I LOVE your build. It's simply batshit and awesome. Hope you make it to and do well at the show.

MORE PICTURES plz
 
CR500 , 2 stroke hardtail chopper project


plagrone said:
I have zero experience building frames, but I work on jets and fiddle with stuff in my free time, and like to think I have pretty good common sense when it comes to stuff like this... If it was me, I would put down tubes on either side of that first cross member in front of the tire to reinforce the long arc of the tail, however that kind of seems superfluous, but in building a custom frame I would lean towards over-building. Then again, I've never built a custom frame.

With that said, I think it will be fine.
I LOVE your build. It's simply batshit and awesome. Hope you make it to and do well at the show.

MORE PICTURES plz

More photos coming soon. I'm. Glad you like the bike and hope your not offended if I disagree with your suggestion. If I connected the 2 arches in the middle the upper arch would just push down the lower arch and neither would be effective at their jobs.
 
Re: CR500 , 2 stroke hardtail chopper project

Beeweldmut said:
No it's been decided that a triangle is the only structure capable of supporting weight. Parabolic arches that are triangulated and gusseted are not capable. Must use straight lines and 90° angles or the bike will explode.

I can't wait till you prove em wrong.
 
CR500 , 2 stroke hardtail chopper project


deviant said:
I think the concern (at least from my perspective) is that your curved line is a catenary (hyperbolic cosine curve). The caveat with a catenary, is that it's strength is essentially sprung between two fixed points while it's load is uniform across the curve. A suspension bridge is an a example of a catenary. The St. Louis Gateway arch is an inverted catenary. In either example, the two endpoints of the curve are fixed points. The most common kilns I build are sprung arch kilns with a catenary as their roof. Any outward flex on the sidewall of the kiln, and the roof wants to cave in. It's paramount that the endpoints of the arch are fixed to give the arc it's strength. By nature a motorcycle frame doesn't have those anchors. Also in your design, you have introduced a 90 degree angle at the midpoint of the arc that creates the whole bottom of your frame. You designed a second arc over the rear axle that works counter to the arc at the base of the frame, but for that arc to strengthen the bottom arc, it would need to produce a biconvex shape. The tension between two arcs in a biconvex shape are what give them their strength. Your design may very well work, but I am not totally confident. Most point to triangulation to counter.

Deviant it sounds like you are implying that the motorcycle is supported by the engine cradle and not the back bone. I think you got it backwards. The lower section of a frame just cradles the engine and keeps the frame from twisting. The weight is supported by the line in between the neck and the rear axle. Usually called the backbone. 90% of sports bikes don't even have a lower frame anymore. So I wouldn't look at that frame to support any weight. Which of course the engine weighs about 65lbs, the frame weighs about 40 and I weigh about 132 so it's not much weight anyway.

The 90° angle you refer to is more like 120° and every bike has a swingarm angle of some kind. Mine happens to be less than most bikes since it is a chopper, but that angle effects the weight on the front wheel and not it's ability to support weight.

The great part about this thread is that we all agree that the biggest concern is what happens when my 8 foot long chopper sets down a wheelie.
 
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